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PLC Automatic Controlled Waste Engine Oil Refining To Base Oil Refinery Plant

Categories Used Oil To Base Oil Vacuum Distillation Machine
Applicable Industries: Manufacturing Plant, Energy & Mining, waste oil recycling
Showroom Location: Philippines, Argentina, UAE, Algeria, Bangladesh, Malaysia
Video outgoing-inspection: Provided
Machinery Test Report: Provided
Marketing Type: New Product 2022
Warranty of core components: 1 Year
Core Components: Motor, Pump
Condition: New
Place of Origin: Chongqing, China
Brand Name: Chongqing Yangjiang
Power: 45KW/H
Weight: 11400 kg
Dimension(L*W*H): 15mX4mX6m
Warranty: 2 years, 2
After-sales Service Provided: Overseas service center available
name: TY-2 New Arrival Black Used Motor Oil Re-refining Plant
Technology: vacuum distillation
Function: re-refine black used motor oil to yellow base
Capacity: 2 tons per day
Final product: yellow base oil
Regenerating rate: more than 85%
Ash content: 0.005%W/W
Certification: ISO,CE
Packaging Details: To be packed in strong wooden cases, suitable for long distance ocean or freight transportation as well as changing climate and with good resistance to moisture and shocks.
Port: Chongqing,China
Supply Ability: 30 Set/Sets per Month black oil re-refining
Price: $55,000.00 - $68,000.00/Sets
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    • Product Details
    • Company Profile

    PLC Automatic Controlled Waste Engine Oil Refining To Base Oil Refinery Plant

    PLC Automatic Controlled Waste Engine Oil Refining To Base Oil Refinery Plant
    Product Overview

    Technology description

    YJ-TY series waste oil into base oil distillation machine can recycle different kinds of waste oil,including black engine oil,mineral oil,synthetic oil, industrial lube oil, hydraulic oil, transmission oil, gear oil or the mixture oil, to clean Yellow Base Oil, like SN150, SN200, SN300 and SN500. We use vacuum distillation to remove the contaminants in the used oil, it will reduce the pollution and recycle the oil for reuse. Vacuum distillation is a method of distillation that the pressure above the liquid mixture to be distilled is reduced to less than its vapor pressure (usually less than atmospheric pressure), causing evaporation of the most volatile liquids (those with the lowest boiling points).
    The whole process is physical distillation, no acid and no chemical will be contained in clean oil. And the machine will distill out what the used oil contains, it won't change the oil quality and components.

    The base oil recovery rate is 82-90% according to the raw material quality, color index 1-1.5.
    Flow Chart and Working Process
    Working Processing:
    1. First pump the waste oil after pre-treatment into a chemical reactor , add chemical solution. Keep mixing the oil inside the reaction kettle. In the reaction kettle make the oil static after a mixing, we have the impurities and part of the colloid at the bottom of reaction kettle separated. After this chemical catalyst treatment of oil, the oil will not be cracked even it is heated up to 400 degrees in atmosphere. (in the atmosphere, without the treatment ,the oil starts to be cracked at 300 degree, it obviously declines the quality of recycled oil and recovery rate). 2. After chemical treatment, the waste oil is heated by electric heater, to control the oil temperature within 330 degrees. As the temperature of the waste oil rises to around 55℃ ,first cut of gasoline start to release form the waste oil. As the temperature of the oil rises to around 110°C - 220°°C, the second cut of diesel oil are released. Base Oil is the main product and its distillation starts at around 220°C and continues up to 330°C. Light base oil are distilled out around 220°C-300°C,and heavy base oil distills out during 300°C -330°C. Finally, the process ends when the residual material in the waste oil does not vaporize. At this point, the heating in the distillation process is stopped and the process is essentially complete. We can pump oil residual out to use as bitumen and heavy fuel oil. 3. Yangjiang's machine was contain heating system, you can choose hot gas heating system, Electromanetic heating system or Tubular Heating system.
    The fuel is diesel oil, fuel consumption is about 15-20Liters diesel oil for recycling 1000Liters waste oil.
    Product Paramenters
    Item
    Test standard
    Data
    Light base oil
    Heavy base oil
    Viscosity(40℃)
    mm2/s
    16~32
    28~72
    Viscosity index
    N/A
    ≥99
    >110
    Appearance
    N/A
    Transparency
    Transparency
    Color index
    ASTMD1500 number
    ≤1
    ≤2
    Pour point
    -15℃
    -10℃
    Water content
    %(w/w)
    ≤0.05
    ≤0.05
    flash point(open)
    ≥180
    ≥210
    ash content
    %(w/w)
    0.005
    0.005
    carbon residue
    %(w/w)
    ≤0.13
    ≤0.13
    Corrosion(copper/100℃/3H)
    N/A
    Qualified
    Qualified
    Acidity
    Mg KOH/g
    ≤0.05
    ≤0.05
    Company Profile
    PLC control at central control room
    BV testing before loading as requested
    Service points & Cases
    FAQ
    1. What kinds of waste oil can be recycled?
    -Yangjiang’s machine can recycle black engine oil, motor oil, transmission oil, hydraulic oil, gear oil or all kinds of industrial
    lube oil, also the mixture of these oil into clean base oil or diesel fuel.

    2. What kinds of output oil can be received from the machine?
    -SN150, SN300, SN500.

    3. Can base oil be engine oil?
    -No, base oil can not be engine oil directly. the biggest part of a lubricant is composed of base oils while the remaining part are oil additives which help to protect your engine against wear and corrosion and keep it clean.70% of a lubricant is composed of base oils while the remaining 30% are oil additives which help to keep your engine cool, clean, and corrosion-free.

    4. What kinds of oil additive need to blend into the base oil if you want to create new oil?
    -we can add oil additives into the base oil to produce new hydraulic oil,gear oil or engine oil, the oil additives
    including:dispersants, Anti-wear,Oxidation inhibitors or viscosity index improver.

    5. Why we need add chemical during distillation?what function of our chemical?
    -Because waste oil is acidic, we add alkaline chemical to neutralize waste oil`s acidity, If we don`t add chemical waste oil will crack into diesel after 300℃ under high vacuum

    6. What’s the heating temperature?
    -330-350degree

    7. what’s the recovery rate?
    -80-85%,it’s up to the waste oil

    8. What’s the cost of recycling 1000Liters waste oil?
    * Catalyst cost:USD10-15
    * Power consumption:31Kw per hour, the bigger capacity, the smaller average power consumption
    * Fuel consumption:15-20Liters diesel fuel.
    * It need 1-2 worker operate the machine

    9.Warranted?
    -Yangjiang promise the machine is 100% brand new, we will provide 12 months quality guaranty from the time machine starts running at the buyer’s site.

    10.Installation and training:
    -Yangjiang provide 20-30days free installation and training.we will dispatch 1-2 engineers go to buyer’s factory for installation,testing and commissioning the machine, also train or provide any other technical assistance.all expenses for visa, accommodation,round-trip air ticket and lodging shall be borne by the Buyer
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