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Latest Plastic To Fuel Conversion Machine / Plastic To Fuel Plant Low Labor Demand

Categories Waste Plastic To Fuel Machine
Brand Name: oursun
Model Number: OS-30T
Certification: CE GS
Place of Origin: CUINA
Delivery Time: 90 work days
key words: turning plastic into fuel
model: OS-30T
Main raw material: PP, PE PS. plastic
Warranty: 2 Year
Characteristics: Real-sense industrial continuous
final products: refining oil , gasoline oil , Gas, Water, Slag
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    • Product Details
    • Company Profile

    Latest Plastic To Fuel Conversion Machine / Plastic To Fuel Plant Low Labor Demand

    Latest Plastic To Fuel Conversion Machine / Plastic To Fuel Plant Low Labor Demand

    Our skilled professionals will supply customers with optimal all-in-one solutions required on civil drawings, installation & erection,supervision,

    commissioning and personnel training as well as after-sale service.

    Main raw material: PP, PE and PS.

    Power required: around 280KWH / Ton

    Daily capacity to process waste plastic: between 10 tons to 500 tons

    Oil ratio: between 50% to 90% according to the different raw materials

    The 4 final products we get after pyrolysis and distillation. And the usages of them is below.

    Function and features:


    The function of the equipment is utilizing the waste plastics to be catalytic cracked in Atmospheric pressure reactor, and then the organic polymer chain in waste plastics is cut off and reduced to low molecular weight hydrocarbons, fuel oil. The combustible unsolidified gases under C5 gas generated by the equipment is recycled by the gas recovery unit and the transported fuel burner by pipeline after steady pressure. So it is heated by itself and eliminates the secondary environmental pollution.


    • Energy-saving

    Heated by the combustible gas produced in the pyrolysis (every ton of raw material can produce about 60kg gas). Saving more than 500 degrees of electricity per ton of raw materials. Compared to the direct gas emission, it not only eliminates the pollution, but also increases the economic benefits. (The economic benefits per ton of raw materials are greater than 400RMB)

    • Safe

    Normal pressure operation, computer monitoring, multiple protection, good security.

    • High oil yield

    Thorough catalytic cracking. The organic components of waste plastics can be completely cracked and the oil yield is high (the amount of waste plastics treated by single kettle per day more than 2 tons or the daily oil production more than 1 ton).

    • Environmental-friendly

    The raw materials do not need washing, avoid water pollution. The gas generated by itself can be used to heat, which is energy saving and environmental protection. And the residue is of pulverized coal, which can be directly sold as raw material for carbon black industry or directly involved in coal combustion.

    • Highly automatic

    Full computer control, easy operation and less workers. A single shift of 30 tons of equipment per day requires only 4 to 6 people to operate.

    • Safety problems solved

    Adopting constant pressure high temperature slag discharging device (patent of our company), solve the safety hidden trouble caused by the leakage of slag discharge device

    • Application of gap agitator

    The gap agitator (patented by our company) and special heat conduction medium are used to solve the problem of gelatinization and the shortcoming of slow heating rate in the process of plastic heating.

    • Stable flow, teat and temperature

    The gas recovery and steady pressure supply device (patented by our company) solves the problem that heat is unstable and temperature cannot be controlled because of the unstable flow rate of gas during the pyrolysis process.

    • High quality fuel and low energy consumption

    Special plastic cracking catalyst (proprietary technology of our company) formula and plastic cracking process (patented by our company). By combining liquid phase catalytic cracking with gas phase catalytic cracking, the shortcomings of liquid phase catalytic cracking and poor quality of oil products are avoided, and the disadvantages of high temperature and large energy consumption of gas phase catalytic cracking are avoided.

    • Low waxy oil

    The technology of online catalytic cracking of wax oil is used to solve many problems of wax oil.

    Technology and technological process

    The technology and technological process of Environmental Protection and Energy Saving equipment for producing fuel from waste Plastics are developed independently by our company, which has won 4 national invention patents, 29 items of practical models. And more new technology is under researching and developing.

    Environmentally friendly waste plastic pyrolysis technology has the leading level at home and abroad, especially the energy-saving technology.

    The existing daily treatment of 10 tons of waste plastics and arbitrary handling capacity of the unit equipment for customers to choose.

    After sales service

    • The equipment of turnkey project, main body quality assurance of two years (except for violation of operating regulations and man-made damage).
    • Life-time maintenance
    • Technology upgrading service for paid lifetime.
    • Before ordering, please do a plastic market research investigation seriously. Only reliable raw material insurance can guarantee your returns.
    • Equipment production and storage area are of key fire-proof area, no fireworks; please stay away from the residents living area.

    Source of old plastic atmospheric cracking production fuel project

    The extraction of plastic from petroleum is a great invention of last century. The plastic has brought great convenience for mankind. It is widely used in people’s workplace, daily life, entertainments place, etc. foe the wide use of plastic, there are more and more pollution to the environment, like plastic bags, plastic tin, plastic bottle, plastic toy, plastic electric housing, plastic agricultural film, and so on, which has caused serious environmental pollution. Solve this plastic pollution problem and change plastic pollution into treasure have been the difficulty and priority for scientific researchers. And governments of all the world also pay great attention to this problem.

    Anhui Aosheng Resources Utilization Company technical personnel have done great number of market research and investigation, and they found that there are many ways of treating waste plastics. But these ways are still many shortcomings. Below are the waste plastics treatment method.

    • Regenerative granulation method: This method is simple in processing and low in investment. But it has a main problem that it strict with the raw material. Various plastics need to be selected, washed, and those particularly messy and dirty waste can hardly be used, like plastic convenient bag of daily waste, waste plastic in recycling paper mill, etc. Due to the characteristics of plastics, like various kind of quality, property, size, color and so on, it is determined that it is not possible to use mechanical equipment for accurate sorting. Thus, the work only can be sorted by manpower. So it needs great labor, which causes large investment and poor economic benefits. At the same time, it needs a great deal of washing water, so it is easy to bring water waste and pollution, which has low social benefits.

    • Waste plastic incineration for power generation method: This method is used early by many developed countries. Later they found that it is not an ideal way for many disadvantages, which the air pollution is one of the disadvantages. Moreover, the requirements, with huge investment to the equipment and high cost of equipment operation, cause low economic benefits. If the projects can not be accepted government subsidy, the market will not be prompted.

    • Plastic garbage landfill method: It is well-known that this method is simple, but it has no economic benefits and no social benefits. Furthermore, it will occupy the land. The plastic garbage buried under the ground for hundred years without decay can cause serious pollution of the land.

    • Pyrolysis of waste plastics to produce fuel oil: This method is a good way theoretically, because plastics is produced from petroleum products by means of polymerization, etc. It would be a good way to turn plastics into petroleum products, for example, by cracking them. This technology research has been invested a lot by many domestic and abroad experts and government agencies in 1970s. for the reason of technical difficulty and large investment, the equipment in current market are easily causing second serious pollution for technical imperfection. And the fuel produced are below the quality standard, with many problems like high energy consumption, poor economic benefits and potential safety problems. It is hard to popularize.

    It is the goal that Anhui Aosheng technical personnel have been pursuing, to completely and safely eliminate the environmental pollution of plastics, making it become treasure, utilizing thoroughly and would not cause second pollution; at the same time, great economic returns can be got from controlling environmental pollution, which can really achieve the future of social benefits and economic benefits. After more than 10 years’ effort and countless trials, our technical personnel finally have solved so many difficulties in pyrolysis of waste plastics to produce fuel oil. Meanwhile, we have summarized those problems of foreign and domestic similar equipment, like large investment, complicated structure, complex operation, high cost, strict requirements for raw materials of foreign equipment and high energy consumption, low thermal efficiency, thick carbon deposit in kettle, heavy oil, no economic benefits of domestic equipment. After repeated research and reference to large number of relevant materials at home and abroad, we combined the structure features of domestic manufacturing chemical machinery and equipment. Finally, we have succeeded in creating the environmental protection and energy saving plastics cracking equipment under ambient pressure after countless trials. The equipment is suitable to prompt and popularize in market, with many advantages like low cost, simple structure, small occupation, low energy consumption, small investment, wide raw materials, fast investment returns and good quality fuel. This equipment fully utilizes the flammable gas generated by itself to heat up, which avoids the large cost of electricity consumption and really achieves the full usage of resources.

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