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Double gantries CNC flame and plasma cutting machine with HYPERTHEM Power source

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    Double gantries CNC flame and plasma cutting machine with HYPERTHEM Power source

    Double gantries CNC flame and plasma cutting machine

    with HYPERTHEM Power source


    A. Technical parameters of the basic configuration

    for CNC flame and plasma cutting machine

    1. The size of the machine(length x width) 7000mm×26000mm

    2. The effective cutting width 6000mm

    3. The effective cutting length 24000mm

    4. Arc Automatic Height Adjust Device (Hypertherm, Sensor,THC) 1 set

    5.Plasma power supply Hypertherm 1 set

    6.Plasma torch 1 set

    7.Plasma cutting thickness: Perforation thickness ≤50mm

    Edge cutting thickness ≤80mm

    8.CNC flame torch 1 set

    9.Automatic ignition device 1 set

    10. Perforation thickness ≤80mm

    11.Control Switch: Schneider some

    12. Cutting speed 0-4000mm/min

    13.Empty way speed 0-10000mm/min

    14. CNC system Hypertherm

    15.Torch lifting height ≤170mm

    16.Cutting surface roughness Ra≤12.5µm

    17.Drive system AC double servo driven


    B. List of key components for CNC flame and plasma cutting machine

    No.

    Name of key components

    Model& specification

    unit

    quantity

    1

    Main body of cnc machine

    QGII 7000x26000 JN Huafei CNC Machinery

    set

    1

    2

    Length way Level 7 precision rack

    Jinan huafei cnc

    m

    56

    3

    Longitudinal linear guide (50kg)

    Jinan huafei cnc

    m

    52

    4

    Beam straight dual shaft slideway

    TaiWan LongFu

    m

    14

    5

    CNC system

    Hypertherm

    set

    1

    6

    Planetary reducer


    Japan xinbao

    set

    3

    7

    Full digital AC servo motor

    Japan Panasonic

    set

    3

    8

    Longitudinal Cable Carrier

    BNEE

    Set

    1

    9

    Horizontal Cable Carrier

    BNEE

    set

    2

    10

    Solenoid Valve

    Italy CEME

    number

    some

    11

    Sliding chair frame device

    JN Huafei CNC

    Set

    1

    12

    Auto Ignition device

    Haisi technology

    Set

    1

    13

    Plasma power supply

    Hypertherm HPR400XD

    Set

    1

    14

    Plasma torch

    Hypertherm

    Set

    1

    15

    Arc Automatic Height Adjust device

    Hypertherm SENSOR THC

    Set

    1

    16

    Capacitive Automatic height adjust device

    Chinese brand

    Set

    1

    17

    Water-proofed,dust-proofed switch and cocontactor

    SHINAIDE

    Set

    Some

    18

    Flashback arrestor

    Chinese brand

    Set

    some

    19

    CNC Flame Torch

    Chinese brand

    Set

    1

    20

    Cutting tip

    Chinese brand

    set

    1

    21

    Air pipe

    Korean Yasung

    Set

    1

    22

    Pressure regulating valve pressure gauge

    Chinese brand

    Set

    some

    23

    Electric box

    JN Huafei Machinery

    Set

    1

    24

    Super stainless steel belt(No end)

    Chinese Brand

    Set

    1

    25

    High intensity Shaft

    HAERBIN Shaft

    Set

    Some

    26

    Programming and Fastcam

    Australia Fastcam Professional

    Set

    1

    A.Key components for CNC flame and plasms cutting machine

    1. The beam is applied German Maisel Technology. It is box type steel structure, which annealing processed after being welded will eliminate stress and so that no deformation all the year round.

    2. Cutting torch lifting frame is used in this machine.

    3. machine driven system is equipped with precision antifriction bearing, precision gear and rack with process precision of level 7(national standard).

    4. driven system is of japan sinbao Planetary reducer, its error between input and out put is only 16,which in Horizontal and vertical gear transmission structure add the autocompensation interstitial divice,so that the transmission structure can execute accurately the directives from numerical control system.

    5. Active girders: longitudinal orbit using linear slide rail, so the two root rail walks steadily.

    6. All equipment parts are treated by black, electroplating surfacely.

    7. the whole machine is processed with abrasive blasting, face paint using orange line lacquer.color is natural blue or yellow.


    B.details of the basic equipment for CNC flame and plasma cutting machine

    1. drive part

    Longitudinal driving device

    For the higher requirement on the longitudinal work precision and positioning accuracy, our machines use bilateral precision gears, rack driving. between pinion and rack is spring pressure , which not only can reduce meshing error, but also improves the transmission steadiness. Machining precision and installation accuracy is necessary for the high working precision of the main machine. Equipped with high-precision epicyclic gearbox and ac servo system, under control of optical encoder,it is easy to control the working accuracy. inverter driving amplifier is used in machine speed control system, which not only guarantee the the machine with good transmission character, but also the positioning accuracy in the whole speed adjustable range.


    Driver motor



    Both the two ends of the main frame are equipped with the horizontal guide wheel, rack direction is stable guide wheel, the reverse side is eccentric guide wheel. the eccentric wheel can adjust the straightness between the end frame bottom and guide rail, therefore, gantry mounting can remain stable linear guide in motion.


    Horizontal drive device:

    The working precision and positioning accuracy required of horizontal drive device is as same as that of the longitudinal drive. Horizontal drive guide is straight line guide and using the same drive control way with that of longitudinal drive, that is high-precision gear, rack driving equipped with high precision planet gear box and ac servo system, plus the optical encoder for the control of speed and positioning, under the control of the numerical control system, it is easy to control the machine working precision. Inverter driving amplifier is used in machine speed control system, which not only guarantee the machine with good transmission character, but also the positioning accuracy in the whole speed adjustable range.


    2. Servo control system:

    Servo name: panasonic digital ac servo drive system;

    Drive motor

    Motor type: panasonic A4 digital ac servo motor

    Motor features:

    Adopts the encoder with full digital, free of maintenance, accurate location to detect the error in machine operation , and feedback the error between the main and associated frame to computer to correct in time. Thus to ensure the quite running property.

    Specialized control box:

    All the signals line adopts KVVRP shielding WEIPU connectors, cable and power wires are collocated according to the standard 1.4 times 1.3 , to ensure stable wires running without interference.

    3. transmission parts

    Vertical and horizontal transmission adopts rack and pinion meshing, equipped with speed reducer imported from Germany, has the features of low back gap, high output torque ,low noise and long service life etc, so as to achieve the high positioning precision.





    Reducer of CNC flame and plasma cutting machine

    Gear types: precision planetary gear reducer PLE80-40, PLE60-40
    Reduction ratio: 40:1
    Features: high precision, rigidity, transmission torque, high efficiency, inertia,
    little Temperature rise, maintenance-free.

    Horizontal rails
    Taiwan imported precision linear guide drive, a pair of upper and lower;
    Features: high precision, ultra-quiet, maintenance-free, long life, since the dust and so on.

    4. Longitudinal rails and rack:
    Produced by linear guide rail, the top and side rails have been grinding precision machinery, precision equipment in the outer side rail rack. Vertical rack system with a pitch rack, since each turn of the CP gear go the distance is an integer, so the machine can significantly reduce the accumulation of errors, especially a long track machine, the advantage is more prominent. For the installation of rail clearance rack and pinion accuracy and error elimination, primarily by the single precision guide rail to the decision. Guide my company can guarantee that all precision flatness are 0.02mm, length of installation of the rail access, we use the two ends of wire fixed to the rails, by adjusting the floor level of rail left or right, when the lead adjustments to the installation of rail within the accuracy requirements, the use of compression plate rail. Rail connection between the use of tension rods, so as to ensure co-ordination between rail and rail.


    6. Height adjusting system

    During cutting process, the height of torch adjusts automatically in accordance with the position of steel plate. The crux of ensuring cutting quality is to keep fixed distance between torch and workpiece. Therefore, different cutting patterns adopt different height adjusting system to meet different cutting industry. The categories of height adjusting system:

    Arc height self-adjusting system

    Based on plasma output voltage, the system adjusts the height of torch automatically. Therefore, Arc height self-adjusting system only applies to plasma cutting machine.

    Procedure: There is voltage between steel plate and plasma electrode. After gathering voltage signal, diposed by distribution module to support arc height self-adjusting system, comparing with setting voltage, the system gives electrical machine a rising or falling signal. When the setting voltage is same with gathering voltage, electronic machine stops working. In this way height self-adjusting system of plasma torch works.

    Application: plasma cutting torch. The automatic maintanance of distance between plasma torch and steel plate is used to set height for the purpose of improving cutting quality. At the same time, before arc system runs, lifting plasma torch to a certain height to prevent the returning dregs blocking cutting torch.


    7.Gas system

    Gas system control panel of double sides cnc cutting machine includes cnc, gas and servo systems. Main parts of control systems are produced by abroad famous manufacturers. Systems adopt module structure, concise, resonable and standard wire arrangement which are easy to repair. Due to application of large scale integrated circuit, systems possess many advantages: small size stable performance etc. Malfunction history record, failure warning and autodiagnosis ensure safety of both staff and equipment.


    1. Control system


    1. American Hypertherm company Mocro EDGE

    2. Industrial protection grade and technical keyword design, little disturbance for RF/EM

    3. 48 parameterized graphics libraries, producing many components of different shapes and dimensions.

    4. WINDOWS XP operating system, operating based on instructions of the menu

    5. Chinese image operating demonstration

    6. System accepts standard ESI and ESSI codes

    7. Demostrating cutting track synchronously

    8. Any cutting track can be returned during processing

    9.Automatic plate rectification


    10. Automatic Perforation

    11. Automatic torch lifting

    12. Power-off protection

    13. Returning to any cutting point

    14. Adjusting cutting speed at any time

    15. Scaling, image rotating and repeating of parts processing program

    16. Couting service time and Perforation number of quick-wear parts automatically

    17.Input mode: manual data input, disk input

    18. Dignosing and checking preparing condition and program integrality

    19.Perfect control connector and operate interface of plasma and flame cutting machine

    20. Two RS-232C interface

    21. Preposed USB interface

    22.Built-in netwok card

    HYPERTHEM Power source HPR400



    9. FastCAM software

    Drafting system

    Compatibility of drafting software

    specific functions for DXF file

    CAD elimination

    CAD condensation

    CAD extraction

    CAD scatter and sort

    Bridge function

    Continuous bridge, disconnect bridge, intermittent bridge

    Cutting path

    automatically or manually set cutting direction

    Setting cutting beginning, the destination and cutting order

    Setting lead-in and outgoing line

    Using CAD middle-level function to set and conduct cutting,mark, perforate etc.

    Nesting system

    Nesting hudreds of parts on many plates continuously and automatically

    During nesting optimization process, appointing and modifying, selecting parts, and making any translation, rotation, matrix, etc.

    Checking system

    Simulative checking and modification on NC cutting files directly

    Calculating the cost of materials and processing cost

    Supporting multiple controller NC code and providing mutual conversion of different codes

    Providing many languages supported by Windows platform

    Printing:

    Blowdown graphics and names, list of blowdown parts

    Steel plate size, cutting speed, cutting time, plank utilization rate.

    Programming parameters and cnc code.


    The third section: working environment

    -supply voltage 220/380V±10%    -supply frequency       50Hz±1%

    -Input power    5000W       -ambient temperature      0-50℃

    -Relative humidity 95%(non-frozen)   

    The fourth section: Mechanical Accuracy

    (subject to underline details)

    1. machine precision:

    a. Longitudinal effective stroke >nominal size 20mm

    b.Transverse effective stroke > nominal size 10mm

    c. Linear positioning accuracy  ±0.1mm/10m   

    d. Linear repeat precision  ±0.4mm/10m

    e.Torch stroke   ≤170mm     

    f.Cutting speed   ±5% of setting speed

    g. Automatic lifting precision ±0.5mm


    2.Comprehensive machine precision:

    a.Length error(four sides)    0.3mm

    b.Diagonal deviation       0.3mm

    c. Back to the origin of the deviation 0.2mm

    d.Diagonal straightness accuracy   0.3mm   

    e.Intersection deviation     0.3mm (1000×1000mm Comprehensive graphics detection)

    f. Linear deviations     0.2mm GB deviation ≤±0.3mm

    g.Entire positioning precision   0.1mm


    1. Installation

    Free site installation and commissioning for foreign customers, if required. Relevant costs, including round ticket and accommodation cost, are on foreign customers.

    2. Personnel Training

    Free training of operation and maintenance by professional engineers, which lasts about 1 week.

    3. After-sale Service

    Warranty period is one year. During the warranty period, we provide the maintenance service free of charge. (Except the man-made major damage and irresistible natural factors)


    Contact Yang

    Email: sales@goodcncmachines.com
    Skype: yhm.best
    Whatsapp: 008613853113819
    We chat: HM_YANG75
    QQ: 188700587

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