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Cylindrical Angle 90 Degree Spiral Bevel Gear Shaft High Performance

What is a gear?

Gears are mechanical parts with teeth that mesh with each other. It is widely used in mechanical transmission and the entire machinery field.

Gear transmission can complete functions such as deceleration, speed increase, and direction change.

What are the gear characteristics of the four major series of reducers?

1. R series: The R series reducer is a machine that achieves electromechanical integration, high transmission efficiency, and low energy consumption. It is mostly used in metallurgy, sewage treatment, etc. The internal gear is a helical gear, which is a three-stage reduction. The first stage is the meshing of the small gear and the large gear at the motor shaft end; the second stage of reduction is the meshing of the large gear and the small gear (coaxial); the third stage of reduction is the meshing of the small gear and the large gear. This series of reducers are designed and manufactured on the basis of a modular combination system. There are many motor combinations, installation forms and structural solutions. The transmission ratio is finely graded to meet different operating conditions and has superior performance. Reinforced high-rigidity cast iron box; hard-tooth surface gears are made of high-quality alloy steel, the surface is carburized and quenched and hardened, and the grinding teeth are finely processed. The transmission is stable, the noise is low, and the load-bearing capacity is large. Low temperature rise and long life.

2.F series: The F series reducer is manufactured in accordance with international technical requirements. It has high technological content, saves space, is reliable and durable, has high overload capacity, and has a power of more than 90KW. The F series parallel shaft helical gear reducer has low energy consumption, superior performance, and high efficiency. above 95. The parallel-axis helical gear reducer has small vibration, low noise, and high energy saving. It is made of high-quality segment steel and has a rigid cast iron box body. The gear surface has undergone high-frequency heat treatment. After precision machining, shaft parallelism and positioning accuracy, all of which constitute the gear transmission assembly. The reducer is equipped with various motors, forming electromechanical integration, which fully guarantees the quality characteristics of the reduction motor product.

3.K series: The K series gear reducer is manufactured in accordance with international technical requirements and has a high technological content; it saves space, is reliable and durable, has a high overload capacity, and has a power of up to 132KW; it has low energy consumption, superior performance, and the reducer efficiency is as high as 95 or more. K Series spiral bevel gear reducers, R series helical gear hardened surface reducers, F series parallel axis helical gear reducers, S series helical-worm gear reducers, and T series spiral bevel gear reducers, with small size and high transmission efficiency. Features of high torque.

4.S series: The S series gear reducer adopts a unit structure design, and the specifications, main parameters, and transmission ratios all adopt the priority number system. The parts are highly standardized and universal, and have good interchangeability, making it easy to organize production and deliver quickly. The gear parameters are all new scientific research results of computer optimization design, which make the reducer have the characteristics of large transmission power per unit volume and light weight. The gear accuracy is DIN standard level 6, and the gears are ground. Some specifications adopt tooth profile and tooth direction modification, which ensures smooth transmission and low noise.

Why choose us?

1.Internationally, power transmission gear devices are developing in the direction of miniaturization, high speed, and standardization. We are experts dedicated to high-quality small module gears. Our factory was founded in 1994 and has 30 years of industry experience.

2.Our company currently has one doctorate (member of the China Gear Standardization Technical Committee) and one graduate student engaged in bevel gear research. We have a complete set of software for digital closed-loop manufacturing of spiral bevel gears, specializing in gear R&D, design, strength verification and high-precision gear manufacturing.

3.Our company has a complete set of advanced production equipment and testing equipment such as multiple CNC 7-axis 5-linkage spiral bevel gear grinding and gear milling machines. It has successively developed high-quality products for users such as high reduction ratio, high speed, heavy load, low noise, and low number of teeth, which can meet the high-quality gear needs of industries such as reducers, industrial robots, industrial sewing machines, and model aircraft.

Four Series of Reducer Gears High Performance Spiral Bevel Gears
Specification
Material	20CrMnTi, 20CrMo, 42CrMo, 45# etc	Surface	Bright
Shape	micro spiral	Pressure Angle	20°, also can be customized
Tooth Profile	Gleason Type	Accuracy Grade	ISO 6-7 Grade
Processing	Grinding	Module (M)	≤4
Heat Treatment	Carburizing, quenching, carbonitriding, high-frequency, quenching, tempering etc.	Application	Reducer

Advanced manufacturing equipment

DH has multiple CNC 7-axis 5-linkage spiral bevel gear grinding machines and gear milling machines that can process high-reduction ratio hypoid and transverse cured tooth coupling.

Advanced testing equipment

Utilize a high-precision gear measurement center to complete gear pitch accuracy detection, tooth profile error detection and inverse correction of tooth profile errors.

Professional software

Our factory has a complete set of software to realize digital closed-loop manufacturing of spiral bevel gears, Functions such as gear design, strength calculation, contact analysis, tool calculation, tooth profile error reversal, etc. can be realized. Machining methods include five tools machining(fixed setting) & G-plete of tapper , spiral format tilt(SFT) method & hypoid format tilt (HFT) method of Cycloid equidep, etc.

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Categories	Reduction gear
Brand Name:	SJ, DH
Certification:	ISO9001
Place of Origin:	Changsha, China
MOQ:	Negotiable
Price:	Negotiable
Payment Terms:	T/T
Supply Ability:	Negotiable
Delivery Time:	Sample order: 7 days
Packaging Details:	According to customer's requirement
Material:	Steel
Shape:	Spiral
Tooth profile:	Gleason type
Processing:	Grinding
Heat treatment:	Carburizing,quenching, carbonitriding, high-frequency, quenching, tempering etc
Service:	Customized