High Precision Steel Embossing Roller For Leather Machine

High Precision Steel Embossing Roller For Leather Machine

Etching technology

Treatment technology for removing metal from the metal surface by using the erosion effect on the metal surface. In this way, various patterns are formed on the metal surface, which is called etching processing, and the mold industry is called erosion processing, also called bite processing or "corrosion processing".

l Electrolytic etching

The mother mold is used as the conductive cathode, and the electrolyte is used as the medium, and the erosion removal method of etching is concentrated on the processed part.

l Chemical etching

Using chemical resistant coating to remove etching corrosion and concentrate on the desired parts.

Photo-etching process (photo-etching process) uniformly forms a layered photoactive chemical resistant film on the metal surface, and then passes through the original film, exposes it with ultraviolet rays, etc., and then applies a development process. Form the coating layer of the chemical resistant coating of the desired shape, and then use the acid or alkali solution of the etching bath to chemically or electrochemically etch the exposed portion to dissolve the gold

Is a processing technology.

Production Process:

1. The material of the roller body is generally selected from high-quality seamless steel tubes (special materials can be customized according to user needs). After boring and grinding the inner hole, the thickness of the tube wall is uniform, and then it is made by welding, stress relief treatment, turning, grinding, and finishing;

2. Correct the static balance and dynamic balance treatment; the coaxiality of the finished roller ≤0.02mm;

3. According to the pattern, different processing techniques are adopted to achieve a clear pattern, exquisite pattern, rich levels and precise size of the extruded product.

4. The final surface is plated with hard chrome or other treatments, and the hardness can reach HRC58-62.

The main technical parameters:

Application Range:

• Paper industry:Art paper, wallpaper, paper towels, cigarettes, beer foil paper, various wrapping paper, special paper.
• Plastic industry: artificial leather, PU leather, various plastics (films, sheets, sheets), plastic carpets, car interior carpets, placemats, bronzing hollow tablecloths, advertising light box cloths, Oxford cloth composites, and various types of transmission belts.
• Rubber industry: rubber carpets, sole patterns and various industrial transmissions, etc.
• Non-woven fabric industry: various flower-shaped hot-rolled non-woven fabrics
• Textile industry: embossing on various textile materials, sizing of interlining cloth, compounding of interlining cloth
• Architectural hardware industry: architectural decorative panels, non-slip aluminum panels, flowered glass, wood-plastic panels, door covers, and embossing on stainless steel decorative pattern boards.

The company is one of subsidiary companies for "ST.KEY INTERNATIONAL GROUP S.A". Also the company has three factories in China: embossing roller factory in Changzhou, LED light factory in Kunshan, ceramic sanitaryware factory in Chaozhou. 

The factory of embossing roller is located in Wujin Industry Area in Changzhou China, and have high production capacity in China. Up to now, we have become top 5 for embossing roller manufacturer in China due to our large production scale and leading technologies. With premium quality, we have gained a high reputation in both domestic and overseas markets.

We control the procurement of raw materials strictly, relying on abundant technology, importing and taking advantage of occident advanced production techniques and equipment, improving our product structure continuously, and controlling product quality strictly. 

We also operate based on lean management and 5S management methods. All our products are manufactured in accordance with Chinese, EU and USA standards. Our R&D cente develops a lot of new products according to our customer's requirements.  

We have exported to many overseas markets such as Asian, North American, South American, European, Middle East, African, etc.

The advantages for embossing roller factory are:

1. More than 25 years experiences for producing rollers
2. World class quality for roller
3. Top 5  for embossing roller manufacturer in China
4. High capacity in China, quick delivery time
5. 5 “S” for lean management; continuous improvement encourage system