IRIS Orange Vacuum Nitriding Furnace For Surface Hardening

Ion Nitriding Furnace

The ion nitriding furnace is a device that ionizes nitrogen-containing rarefied gas in a DC electric field in a vacuum container, and bombards the surface of metal parts with positive ions to form a nitride layer to achieve surface hardening.

The composition of ion nitriding furnace bottom

The ion nitriding furnace consists of five parts: furnace body, power transmission device, vacuum acquisition system, power supply system, gas supply system and temperature measurement.
1. The furnace body is composed of a furnace cover, a cylinder body, a furnace chassis and a bottom frame. The furnace cover, the cylinder body and the furnace chassis are interlayered with cooling water. The furnace is equipped with stainless steel and alloy aluminum double-layer heat shields. There are double layers of tempered glass for observing the situation in the furnace during the ion nitriding process.
2. There are two sets of cathode power transmission devices on the furnace cover, a set of thermocouple hanging columns, and a hanging plate on it. The user should design a hoisting tool according to the parts to be processed, and hang the workpiece on the hanging plate through the hoisting tool. .
3. The vacuum obtaining system of the furnace body is generally composed of two rotary vane vacuum pumps and a pipeline system with a butterfly valve in series. The function of the butterfly valve is to adjust the suction volume by closing or rotating at different angles to maintain the air volume under different conditions. For the measurement of furnace pressure and vacuum degree, use the matching vacuum gauge to read the vacuum value.
4. The inlet of the gas supply pipe of the furnace body is set on the furnace shell cylinder, and there is one rotameter for hydrogen calibration and nitrogen calibration.
5. The thermocouple is inserted into the furnace through the hanging column with thermocouple, and the analog measurement is performed, and the temperature is recorded by the instrument to control the temperature of P, I, and D.

Basic parameters of ion nitriding furnace

Comparison of workpieces after ion nitridation

The process of the nitriding process in the nitriding furnace is simply to introduce ammonia gas into the vacuum sealed tank of the nitriding furnace, and then heat it to 520 ℃. It is determined that it is generally 3 to 90 hours, so that a nitrogen-containing strengthening layer is formed on the surface of the workpiece, thereby improving the hardness, wear resistance and fatigue strength of the workpiece.

Zhengzhou Iris Electromechanical Equipment Co., Ltd. is an excellent supplier established in the Central Plains region, adhering to the enterprise spirit of "professional foreign trade, professional heating" and contributing to the overseas export of China's industrial heating equipment. Our business scope includes: KGPS series thyristor intermediate frequency heating equipment (steel shell melting furnace, aluminum shell melting furnace, heating furnace), two SCR series, parallel power supply, IGBT MF, HF super audio heating equipment (melting furnace, forging furnace, Quenching furnace, welding machine, heating furnace), resistance furnace, CNC quenching machine tool, cooling system and auxiliary transformer and other equipment.

Zhengzhou Iris Electromechanical Equipment Company was established in 1989 and is located in Zhengzhou City, Henan Province, China. It has two standardized modern workshops and an experimental building with a construction area of ​​8,000 square meters. There are a large number of professional technical research engineers, including 12 technical engineers and 5 senior engineers.

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Work site example

The products of Zhengzhou IRIS Electromechanical Equipment Company have been exported all over the world, such as Australia, Russia, Italy, Vietnam, Singapore, Indonesia, the United States, South Korea, Chile, Romania, Saudi Arabia, Nigeria, Kenya, and more than 10 countries and area.