High Speed Vial Visual Inspection System For 40mm-60mm Plastic Bottle

Electronic component

Inspection system description :

The system integrates mechanical mechanism, high-brightness strobe light source, high-resolution industrial camera and high-performance GPU processing platform, defective product rejection and counting device. The normal detection speed is 18,000 pieces per hour. The entrance and exit of the detection machine can be based on the actual scene. , Integrated with the conveyor line, the equipment can realize all-weather operation, which greatly improves production efficiency and saves costs. The software will open the sample comparison standard, and the production personnel on the customer site can control the comparison accuracy and choose the accuracy standard most suitable for their own production conditions, thereby controlling the defect rate.

Function of the inspection software

• Turn on & turn off the inspection function.
• Adjust the index parameter and accuracy.
• Template sampling and storage, sample detection information storage and recall.
• Calibrate the camera image.
• System real-time production information (qualified rate, total output, speed, etc.) display, historical production information browsing, export and storage functions.
• Permission management based on login account.(For example, the general operation user disables the parameter adjustment authority)
• Operate and adjust the mechanical part of the system.(If the transmission device is turned on, the alarm signal is adjusted)

Note:
1,Detect the outer side of the bottle body, and design a set of optical integrating cavity modules. 4 sets of industrial cameras are used. The imaging does not interfere with each other. It can do a comprehensive image analysis around the bottle body. Inspection of bottle lip burrs and flashing defects.
2,For bottle lip inspection, a set of industrial cameras are installed above the bottle and used with a ring-shaped visual light source to detect black spots, injection incomplete, deformation, burrs, and flashing defects on the bottle mouth.
3,The solution is for plastic bottles with a height of 40~60mm: To be compatible with samples of other specifications, an operator must be equipped on site to operate, adjust the top light source and camera of the equipment when changing production, and adjust the focal length of the top camera.

After-sale service

The company has a complete technical service team and rapid response mechanism, and has dedicated service specialists for each customer, who can receive technical consultation and fault reports from customers at any time. And to ensure rapid response to customer emergencies, to ensure that customers receive satisfactory service.During the epidemic or due to special reasons, when after-sales engineers are unable to reach the site, the service center can remotely adjust customer equipment for troubleshooting and technical consultation.

After the equipment arrives at the customer site, the after-sales engineer arrives in time to carry out equipment installation, commissioning, and operation training. The product quality of the whole machine is traceable, and the quality warranty period is 1 year from the date of acceptance. In the event of non-human faults during the warranty period, after-sales engineers will quickly arrive at the site or provide remote guidance for free maintenance.

About Us

Development History

The technology center is composed of algorithm department, software department, optics department, hardware department and mechanical department. The algorithm team currently has 7 PhDs, ensuring that the AI algorithm has the ability to continuously update.

Organization Structure