Complete Dust Filtering Active Lime Production Line

China Manufacturer Supply Small Active Lime Production Line With Low Investment

Introduction:

Active lime production line refers to the whole process of active lime production. Our production process adopt the rotary kiln with the vertical preheater and vertical cooler for the limestone calcination to achieve the production requirements of energy saving, environmental protection, the high activity. We can provide technological solutions and complete production equipment for 50-800TPD quicklime (active lime) production line.

Process Flow of Lime Production Line:

Step One: Raw Material Preparation
1. Limestone: The particle size of limestone should be between 10～40mm. The proportion of limestone size above 40mm or below 10mm should not be more than 5%. The maximum size should be less than 40mm.
2. Fuel:Furnace gas, gas, coalbed methane, pulverized coal could be used as fuel.

Step Two: Raw Material Feeding
Limestone in the plant yard will be carried by tractor shovel and fed to hopper, it will be discharged from hopper to vibrating feeder and sent to vibrating screen for screening through belt conveyor. The size ≥20mm will be sent to pre-heater by conveyor. And size less < 20mm will be carried away.

Step Three: Limestone Calcination
Limestone in the pre-heater will be preheated by the hot air, then it will be discharged to rotary kiln through chute that connecting pre-heater and kiln, it will stay in the kiln for 1.5-2 hours for calcination, during the process, it will be calcinated with temperature around 1300 ℃, after which comes limestone decomposition and release of co2,then the for mation of quick lime qill be completed.

Step Four: Finished Products Conveying
Lime will be discharged to a chain conveyor by vibrating feeders in the bottom of vertical cooler, it will be lifted to lime in the storage hopper can be used for dispatch or transported to the hydration workshop.

Step Five: Dust Filtering System
There are two dust filtering systems, one is in the kiln inlet, dust will be filtered by bag filter then the clean gas will be released to air. The other is dust from lime storage hopper and the feeding part of bucket elevator, dust will be filtered by bags and then released to air.

Specifications:​

Henan Zhengzhou Mining Machinery Co., Ltd (hereinafter referred to as “ZK”)., founded in 1956, is a designated production unit of building materials and mining machinery designated by the National Ministry of Machinery Industry and Henan Provincial Department of Machinery and Electronics Industry. After more than 60 years of development, our company has gradually developed from a single mechanical equipment manufacturing enterprise into a comprehensive company with strong ability of the whole system researching and designing on process technology and equipment manufacturing in the fields of building materials, mining, metallurgy, environmental protection etc.

After more than 60 years of development, it has gradually developed from a single mechanical equipment manufacturing enterprise into a high-tech enterprise which is integrating scientific research, engineering, manufacturing, installation, commissioning and operation guarantee, with a net asset of more than 200 million RMB. Now, Henan ZK Corp already has been growing up to a comprehensive company with strong ability of the whole system researching and designing on process technology and equipment manufacturing in the fields of building materials, mining, metallurgy, environmental protection etc.

The company is located in Qiaolou Caizhai Industrial Zone, West 5th Ring Road, Zhengzhou City, covering a land area of more than 80000 m², with workshop area of more than 60000 m², and office area of more than 5000 m². There are 6 modern workshops, 5 heavy workshops, equipped with the largest boring and milling machine, gear hobbing machine, vertical lathe, crane and other heavy equipment in Zhengzhou region, and more than 300 sets of manufacturing equipment. This enables us to independently complete the process system and large-to-medium equipment manufacturing. ZK has its own process experimental workshop, and testing & analysis center, capable of conducting pilot tests and data analysis for solid waste and hazardous waste treatment, building materials, metallurgical materials etc. These facilities allow us to provide process package, provide strong engineering and technical support for project engineering and construction, and ensure the successful execution of customer projects.

ZK  Zhengzhou Office is located in the Science and Technology Park of National University, the West Third Ring Road of Zhengzhou City, which includes the Oversea Business Department, E-commerce Department, Domestic Business Department, R&D Center, with an office area of more than 1500 m². In recent years, our oversea business has been covering more than 100 countries and regions in the world, and our domestic business has been covering all provinces and regions in China. We have established long-term good cooperation with many large and medium-sized enterprises at home and abroad. Our E-commerce Department has built our company into a "Henan E-commerce Demonstration Enterprise"; Our R&D Centre includes “Zhengzhou Municipal Enterprise Technology Center” and “Industrial Solid Waste Disposal Equipment Engineering Technology Research Centre”, which already formed a reasonable technical echelon of scientific researchers from undergraduate to doctor, from technician to senior engineer. Our R&D Centre already has had the EPC contracting ability to independently complete the whole set of process system and equipment researching and designing in many process technology and equipment manufacturing fields.

Our main process system products includes:

1.Environmental protection process for:

Hazardous Solid and Waste Solid Treatment (sludge, shale, chrome mud, red mud, fly ash, coal gangue, etc.), Dedusting and Flue Gas Purification etc.;

2.Building materials process for:

Light Expanded Aggregate (LECA), Ceramsite Sand, Oil Fracturing Proppant, Refractory, Powder, Lime, Cement Production etc.;

3.Mineral processing process for:

Iron Ore, Bauxite Ore, Kaolin, Copper Ore, Lead & Zinc Ore, Gold Ore, Fluorite Ore, Graphite Ore etc.;

4.Metallurgical process for:

Metal Magnesium Production Process (Calcination, Pelletizing, Reduction, and Refining);

5.Calcination/Sintering Process for :

Dolomite, Limestone, Magnesite, Bauxite, Kaolin, Filter cake from Sugar Plant and Paper Plant etc….

Rotary kiln, ball mill, vertical preheater, single barrel cooler, vertical cooler, dryer, granulator, feeder, dust collector, bucket elevator, crusher, magnetic separator, flotation machine, classifier and other complete sets of mechanical equipment.

Our main products of the process system include:

Over the past years, we have not only focused on the optimization and upgrading of traditional industry processes and equipment, but also complied with the market demand, committed to the comprehensive treatment and disposal of solid waste and hazardous waste process and equipment research and development, to achieve the purpose for harmless, reduction, stability and waste recycling. Our process system and equipment products are sold well in all provinces and regions in China, and has been exported to Russia, South Korea, the United States, Canada, Japan, Britain, Saudi Arabia, Vietnam, Thailand, Indonesia, Malaysia, Nepal, Bangladesh, Mexico, Kazakhstan, Turkey, Iran, Guatemala, India, Mongolia, Africa, South America and many other countries and regions, which have been well received by our clients.

"Virtue in advance, benefit after people" is our core cultural concept; "timely delivery, timely payment" is our work style; "Honest and Reliable" is our business foundation, "Precision and excellent performance" is our working habit, "Top quality service" is our permanent pursuit. We, always adheres to the quality policy of "Survival by Quality and Development by Science and Technology". Our company had passed "ISO14001: 2015 Environmental System Certification", "ISO9001: 2015 International Quality System Certification", and "ISO45001: 2018 Occupational Health and Safety Management System Certification", "2019 Certification of Evaluation Certificate of Integration Management System of Two Modernizations", and "2020 Construction Enterprise Qualification Certificate: Grade III Certification of Environmental Protection Engineering Professional Contracting". Our company has obtained more than 30 independent patent technologies, and has been affirmed and supported by all sectors of society. We have been recognized and supported by all sectors of the society, and have successively won the titles of "High Tech Enterprise of Henan Province ", "Specialized & Innovative Enterprise Certificate", "One Hundred Growing Private Enterprises of Zhengzhou City ", "High Quality Products of Henan Province", "Famous Brand Products of Henan Province", "E-commerce Demonstration Enterprise of Henan Province" and "Zhengzhou Technology Center" and other honors. With the style of “Diligence, Pragmatism, Conscientiousness and Preciseness”, Our ZK person adheres to “Sincere cooperation, First-class products and Perfect services”, so as to achieve harmonious, win-win and common development with our clients from home and abroad.