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8mm-16mm spring wire water quenching IGBT induction tempering line for making automobile springs

Categories Spring Wire Tempering Line
Brand Name: SUNTECH
Model Number: 9-16mm,2-6mm
Certification: CCC, ISO
Place of Origin: CHINA
MOQ: 1 SET
Price: 100000
Payment Terms: L/C, D/P, T/T
Supply Ability: 80SETS/YEAR
Delivery Time: 90 DAYS
Packaging Details: WOODEN CASE AND PALLET
RAW MATERIAL: 56sicr6
FINISHED PRODUCT: oil temper spring wire
APPLICATION: automobile suspension springs
Tensile strength: 1850Mpa-2050Mpa
High tensile strength: 2100Mpa-2200Mpa
Power source: Induction heating power
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8mm-16mm spring wire water quenching IGBT induction tempering line for making automobile springs

Spring wire water tempering production line with induction heating​


I. Whole Work Flow:

Pay off → Pinch rolls set No. 1 → HV-Straightener → Pinch rolls set No. 2 → Cleaning unit → Induction Quenching No.1 → Induction Quenching No.2 → Induction Quenching No.3 →Heat holding → Jet-cooling for Quenching → Induction Tempering →Heat holding → Jet-cooling for Tempering → Flaw detector → Pinch rolls set No. 3 → Oiler → Shearing → Wire separating → Wire take-up


II. Main Technical Parameters:


No.ItemSpecification
1Raw materialsteel grades SiCr and SiCrV classes FD, TD, VD
2Diameterφ8,0 - φ16,0 mm
3Working speedΦ9.0mm--20m/min;
φ14.5mm-7.5m/min
4Induction quenching temp.≤1000ºC constant and adjustable (920-1000ºC)
5Induction tempering temp.≤650ºC constant and adjustable (450-650ºC)
6Temp. control accuracy≤ ±5ºC
7Take-up coil dimensionφ1700-φ2200mm
8Max. Take-up coil weight≥2000kg
9Center elevation1000mm
10Production methodContinuous production
11Finished products1) Spring wires produced by this production line would keep uniform and straight;
2) Products keep consistence with EN10270-2:2011, tensile strength fluctuation of the same coil of spring wire would be ≤50MPa



III. Fetures:

The all-solid-state all-digital IGBT induction heating equipment is mainly used for heating galvanized steel wire. After induction heating, it reaches the heating temperature requirement. The complete induction heating equipment includes induction heating power supply (including resonant capacitor, feeding copper bar, pouring inductor, frequency conversion drive, rectifier bridge, inverter bridge and inverter drive part, whole machine). A set of circulating soft water cooling system, heating console, trolly moving system, thermometer, etc.

The efficiency of the power supply is high and the energy saving effect is obvious.

The components are versatile and the whole machine is easy to maintain.

The bridge structure has good flow uniformity.

Full digital circuit, fixed angle control.











Quality 8mm-16mm spring wire water quenching IGBT induction tempering line for making automobile springs for sale
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