Combi Block 8-40-10 18000bph Bottle Filling And Capping Machine

• ,Main feature

1. Transition wheel

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The transition wheel adopts the steel dial bottle opening, which does not need to adjust the height of the bottle.

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The bottle puller adopts the bottom transfer mode, and the bottom plate of the bottle is a spiral descending curve. The shape of the bottle is not required to adjust the height of the machine and the delivery chain.

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The dial has a bottle protector.

1. Filling machine

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The rotating discs are all made of stainless steel.

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Large flat-toothed bearings for smooth and reliable operation.

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The filling method is gravity filling.

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With a ring type cylinder, the liquid level of the cylinder is controlled by a float.

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The filling valve is made of high quality stainless steel.

1. ,PET.

Each filling valve is provided with a return air passage independent of the liquid cylinder, and the displaced air in the PET bottle does not enter the liquid cylinder during the filling process.

1. ,,.

The addition of the return air passage also realizes the control of the filling amount in the bottle, corrects the filling liquid level, and realizes the control of the high-precision filling liquid level.

1. ,,200ml/s,≤±2mm.

High-speed, high-precision liquid level filling valve, flow rate up to 200ml / s, liquid level accuracy ≤ ± 2mm.

1. ,CIP.

The filling valve is equipped with a cleaning cup for thorough CIP circulation cleaning of the filling valve.

1. ,,.

The lifting cylinder bottle lifting mechanism is adopted, and the bottle mouth is clamped by the bottle holder, and the bottle shape is changed without changing and adjusting any parts.

1. Capping machine

1. ,,≤0.2%.

The magnetic torque capping head is used, the screw cap effect is stable and reliable, and the defective rate of capping is ≤0.2%.

1. ,,,.

The falling cap rail is provided with a reverse cap preventing and reverse cap removing mechanism, and a set of photoelectric switches is installed at the same time. When there is no cap on the falling cap rail, the machine operation is automatically stopped, and the appearance of the uncaped bottle can be effectively avoided.

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There is a capping machine detection switch, which is connected with the lock cap cylinder at the junction of the falling cap rail and the dial plate to control the discharge of the cap, to ensure that the cap is stopped when there is no bottle, and the loss of the cap is reduced.

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Efficient centrifugal cap method, the cap wear is small.

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The cap sorter is equipped with a cap detection mechanism for controlling the start and stop of the cap lift.

1. Bottle outside conveyor chain

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The drive motor adopts frequency conversion speed regulation, which is synchronized with the blow-filling and rotary machine to prevent the bottle from falling over.

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The photoelectric switch is installed on the delivery conveyor chain. When the bottle is blocked, the blow-drying machine can be controlled to decelerate and stop.

1. Frame

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The frame is welded from high-quality carbon steel, and is surface-treated and sprayed. The surface is caped with stainless steel.

1. ,O,.

Exclusive use of stainless steel countertop through-hole tensile structure, with O-ring seals, so that leakage of all the bearing seats and support shafts on the table surface may be reduced to zero.

1. Control system

1. PLC,.

The whole machine adopts PLC control, which automatically completes the whole process control of the blowing and filling machine from the bottle to the bottle.

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Production speed, shift output count, fault category, fault occurrence point, etc. are displayed on the screen. And can automatically count the time of failure, fault category and other information.

1. PLC,,.

This machine is equipped with automatic centralized lubrication pump controlled by PLC. Each lubrication point can be used for regular quantitative refueling, which improves the operational reliability of the equipment.

• ,Working process

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The bottle is transferred to the filling machine via the transition wheel. The bottle entering the filling machine is held by the bottleneck holder stuck in the bottle mouth. The filling valve is lowered and raised by the valve lifting mechanism under the action of the cylinder. Filling is done by pressure filling. After the filling valve is lowered into contact with the bottle mouth, the filling process is completed. After the filling is completed, the filling valve rises out of the bottle mouth, and the bottle enters the capping machine through the card bottleneck transition dial. The anti-rotation knife on the capping machine catches the bottle neck and keeps the bottle upright and prevents rotation. The anti-rotation knife on the capping machine catches the bottle neck and keeps the bottle upright and prevents rotation. The anti-rotation knife on the capping machine catches the bottle neck and keeps the bottle upright and prevents rotation.

• ,Power system

:
The whole machine drive is as follows:
,7.5kW.
The motor uses a Lenze brand motor with a power of 7.5 kW.
:GKS09-3A HAK 19SC17/MCA19S17-RSOBO
The reducer is a turbine reducer: GKS09-3A HAK 19SC17/MCA19S17-RSOBO
m = 4
Gear modulus m = 4

• ,The main technical parameters

• ,Equipment structure and function

1. Filling machine

1)Equipment composition

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The filling machine is mainly composed of a supporting component, a cylinder lifting device, a liquid inlet component, a liquid returning component, a valve lifting device, a bearing component, a dummy cup, a transmission component, etc., and functions to fill the material into the bottle in the device. The parts in contact with the materials are made of stainless steel and special materials, which meet the food hygiene requirements.





2)Filling time allocation table

:18000BPH(600ml/) Production capacity: 18000BPH (600ml / bottle)
:3.25Filling time: 3.25 seconds

3)The main structure

Bottle lifting device

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The lifting and lowering of the bottle is realized by the cylinder lifting device driving the bottle lifting device, and the pulling down cam ensures that the filling valve can return to the original position.

Transmission component

,,,,3,1,2,4,5
The components shown in the figure below are the transmission components, which mainly function as transmission and load, 3 is the slewing bearing, 1, 2, 4 are the transmission gears, and 5 is the bearing housing.

Filling valve

:The structure of the valve is as follows:




:1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14.
No. Description: 1. Spool 2. Retaining ring 3. Upper valve seat 4. Leather bowl 5. Lower valve seat 6. Sliding sleeve 7. Compression spring 8. Upper valve body 9. Lower valve body 10. Sealing pressure ring 11. Air return pipe 12. Bottle mouth gasket 13. Seal ring 14. Seal ring
working principle
:The installation structure of the valve is as follows:


:The working process of the valve is as follows:
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When the bottle enters the filling machine, the cylinder drives the bottle upward to open the filling valve. At this time, the liquid in the liquid cylinder enters the bottle under the action of gravity, and the air in the bottle enters the switching handle through the center return pipe and enters the cylinder. When the bottle is filled, the bottle is lowered by the cam, and the bottle leaves the mouth mat, the valve is closed, but the return pipe is also inserted into the bottle. At this time, the switching handle is switched to the vacuum chamber, and the water above the return pipe in the bottle is pumped into the vacuum chamber, and the position of the return pipe end is the height of the liquid level, and the liquid level in the bottle can be freely set by adjusting the length of the return pipe. height.
:Fast water line valve features:

Filling method is gravity filling

1. ,,200ml/s,≤±2mm

High-speed, high-precision liquid level, flow rate up to 200ml/s, liquid level accuracy ≤±2mm

1. 2,1,1,

Each filling valve is equipped with 2 return air passages, 1 into the cylinder, 1 into the vacuum chamber, and switch between the filling process.

1. ,CIP

The filling valve is equipped with a cleaning cup for thorough CIP circulation cleaning of the filling valve

2.Capping machine

1)Equipment composition

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The capping machine is composed of a capping machine base, a transition gear device, a capping device, a base and a transmission, an anti-rotation column, a lifting device and the like.
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The drive of the capping machine is transmitted to the gear by the reducer, and the power is transmitted to the capping head through the lifting column, and at the same time, the excessive gear is rotated to drive the rotation of the dial plate.
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The up and down movement of the capping head is realized by the capping cam. The capping cam is fixed and non-rotating. The cap is fed to the capping ring of the capping cap through the capping rail and then the capping disc. When there is a bottle, the cap is followed by The rotation of the capping head is simultaneously moved downward, and the cap is screwed onto the thread of the bottle mouth.

2)Main structure of capping machine

Capping device

Rotation and rotation
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Jiangsu Zhongyin Machinery Co., Ltd. is located in Donglai Town, Zhangjiagang City, Jiangsu Province. It has international standard workshop more than 15000 square meters. It is one of the professional beverage packaging machinery manufacturers with collecting research, development and manufacturing. It is China's best beverage machinery equipment suppliers. As liquid packaging industry enterprise, the drink service network is all over the world more than 30 countries and regions, products are widely used in drinks, flavor, cosmetic, beer, milk, and pharmaceutical industries.

Gathering the domestic famous machinery manufacturing enterprise, which have many years' staff more than 60 from machinery, technology and automatic control these 3 fields. It's the strong team of liquid (drink) packaging machinery industry in China, the existing 2 food engineering doctor, 5 masters, 12 senior engineers, can provide users with: Market positioning analysis, designing, engineer training and a set of turnkey solution project and related services. 

Modern factory, all kinds of advanced processing equipment and testing equipment, experienced technicians, scientific and strict management, constitute the drink mechanical excellence in product manufacturing system. It also provides Zhongyin Machinery product's quality in the most powerful guarantee.