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| Categories | Billet Casting Machine | 
|---|---|
| Place of Origin: | Jiangsu China (mainland) | 
| Brand Name: | Haijun | 
| Model Number: | Customized | 
| MOQ: | 1 Set | 
| Packaging Details: | Container | 
| Delivery Time: | 2 months | 
| Payment Terms: | T/T , L/C | 
| Supply Ability: | 30 strands CCM per year | 
| Certification: | ISO 9001 | 
| Price: | Negotiable | 
| CCM radius: | from R2m to R12m | 
| Voltage: | 380V | 
| Weight: | 120t | 
| After-sales Service: | Engineers available to service mach | 
| Rounds diameter: | 80-320sq.mm | 
| Power(W): | 150kw | 
| Control system: | PLC simens control | 
| Billet length: | 3-12m | 
Rigid Billet Casting Machine / Billet Casters , R6M 1S CCM
Ladle car or ladle turret
Billet cutting:Flame cutting machine
radius: R6M
Strand number:1 strand
with ISO certification
Description:
1. Basic standby technical parameters:
Steel billet casting machine radius  | 6m  | 
Strand quantity  | 1 strand  | 
Ladle support type  | Ladle car or ladle turret  | 
Tundish carriage  | Semi-portal, cross sliding function  | 
Casting method  | Metering nozzle, open casting  | 
Secondary cooling  | Water cooling , 1 adjusting circuit  | 
Withdrawal straightening machine  | Totally 5 roller, progressive straightening  | 
Roll table  | Chain group centralized drive  | 
Dummy bar  | Rigid, with self-adapting dummy bar head  | 
Billet cutting  | Flame cutting machine  | 
Billet conveying  | Group centralized live roller table  | 
Cooling bank type  | Simple cooling bed  | 
2. Technical process description and capacity of steel billet CCM
Induction furnace:
Nominal capacity  | 10T  | 
Tap-to-tap cycle  | 60min  | 
Furnace quantity  | 2set  | 
Production capacity
Working days  | 330 days/year  | 
Average number of daily furnace  | 24/day  | 
Production capacity  | 100,000t/year  | 
3. Casting speed, productivity and strand quantity
R6m radius casting machine can cast steel groups of different specifications, the maximum casting speed is as follows:
Casting sectional area(mm)  | 100×100  | 125×125  | 150×150  | 
Casting speed(m/min)  | 3.0  | 2.7  | 2.5  | 
NO.  | Billet size  | Casting speed  | hourly output (tons)  | Daily output 24hour (tons)  | Annual output(330days) (tons)  | 
1  | 100×100  | 3.0m/min  | 12.01  | 288.  | 95123  | 
2  | 125×125  | 2.7m/min  | 16.89  | 405  | 133,767  | 
3  | 150×150  | 2.5m/min  | 21.72  | 508  | 167,640  | 
The calculation results is the ideal state of the production, please according to own actual situation of adjustment.
Steel grade  | Casting grade(m/min)  | Effective deformation rate(ε)  | Allowable deformation rate(εmax)  | 
Straight carbon steel  | 1.8~2.5  | Please refer to the computational table  | 0.25  | 
Low alloy steel  | 1.3~2.0  | Please refer to the computational table  | 0.15~0.2  | 
4. CCM equipment parts list
№  | Equipment name  | Weight  | Model and specification  | Unit  | Quantity  | |
1  | Ladle car  | 5T  | Set  | 2  | ||
2  | Tundish car  | 2.5×2=5T  | Set  | 2  | ||
3  | Tundish  | 1.4×2=2.8T  | piece  | 2  | ||
4  | Mould  | 0.5×2=1T  | 150×150  | Set  | 1  | |
5  | Foot roll of mould  | 0.01×2=0.02T  | Set  | 1  | ||
6  | Mould cover  | 0.1×2=0.2T  | Set  | 1  | ||
7  | Oscillator device  | 2×2=4T  | Set  | 1  | ||
8  | Secondary cooling spray tube  | 0.5×2=1T  | Set  | 1  | ||
9  | Secondary cooling guiding section rod  | 0.7×2=1.4T  | Set  | 1  | ||
10  | Secondary cooling vapor exhausting system  | 1.5T  | Set  | 1  | ||
11  | Withdrawal and straightening machine  | 5×2=10T  | Set  | 1  | ||
12  | Casting blank vibration prevention system  | 0.3×2=0.6T  | Set  | 1  | ||
13  | Dummy bar  | 0.9×2=1.8T  | 150×150  | Set  | 1  | |
14  | Dummy bar storage device  | 0.7×2=1.4T  | Set  | 1  | ||
15  | Shears approach roller  | 2×2=4T  | Set  | 1  | ||
16  | Flame cutting machine  | 3T  | Set  | 1  | ||
17  | Automatic cut-to-length device  | 0.5T  | Set  | 1  | ||
18  | Travelling roller  | 2×2=4T  | Set  | 1  | ||
19  | Knockout roller  | 3.5T  | Set  | 2  | ||
20  | Steel transverse delivering machine  | 3.5T  | Set  | 1  | ||
21  | Hydraulic station system  | 2T  | Set  | 1  | ||
22  | Secondary cooling water breaker  | Set  | 1  | |||
23  | Cooling automation water distribution plant  | 1T  | Set  | 1  | ||
24.1  | Control panel  | Set  | 1  | |||
24.2  | Field instrument  | Set  | 1  | |||
24.3  | Computer system  | Set  | 1  | |||
25  | Steel platform  | 48T  | 1  | 

                                 
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