Durable 20Khz Tyre Cutting Machine , Ultrasonic Tread Rubber Cutting Equipment

20Khz Ultrasonic tyre cutting - Ultrasonic tread rubber cutting

Welcome check video in the following links:

https://youtu.be/HGfOPZV0JV8

Ultrasonic tires cutting using special blades developed and manufactured by RPS-SONIC mechanical department are capable of slicing through texturized 2 mm and even 5mm thick extruded rubber.
The ultrasonic cross cut process provides the advantage of getting rid of the need to vulcanize the rubber.

How ultrasonic cutting works:

The principle of ultrasonic cutting is to convert a 50/60 Hz current into 20, 30 or 40 kHz of electrical energy by means of an ultrasonic generator. The converted high-frequency electrical energy is again converted by the transducer into mechanical vibration of the same frequency, and then the mechanical vibration is transmitted to the cutting blade through a set of amplitude modulator devices that can change the amplitude. The cutting blade transmits the received vibration energy to the cutting surface of the workpiece to be cut, in which the vibration energy is cut by activating the molecular energy of the rubber molecule and opening the molecular chain.
The main components of a set of ultrasonic cutting systems include ultrasonic generators, transducer/amplifier/cutter triplets and various cables.

Tread rubber cut by using ultrasonic technology.
Improve the speed, improve the cutting results, improve the repeatability of the process
The ultrasonic cutting process doesn't vulcanize the rubber.

Ultrasonic blades cut through tires with great ease: by vibrating it penetrates inside the materials without the need for friction.

Ultrasonic tires cutting allows the process to be regulated in a more precise way. The tire can be cut with accurate angles reaching up to 22°, considerably increasing the cohesion of the sliced section.

our Cutting systems have been devised to be embedded into automated lines. Blades can be customized according to the thickness of the tire that needs to be cut.

HC-SONICS offers its own equipment to make free feasibility tests upon your products.

FEATURES

- Ultrasonic vibration reduces friction resistance between the blade and food, and it

makes the blade cut smoothly without deformation.

- The cutting blade is made of titanium. It is completely inert and enduring material.

- Because it reduce the chips of food during cutting and foulings on the blade, you can

reduce the down time to cleaning and increase the productivity.

- It is suitable for the food products which include different hardness foods such as nuts

SPECIFICATIONS

Advantages of ultrasonic tire rubber cutting:
(1) High cutting precision, no deformation of rubber compound
(2) cutomize different blade depending on your application
(3) Easy to apply to automated production
(4) Fast speed, high efficiency, no pollution
(5) Cutting on the upper tread using a 20 kHz cutting knife (cross cut and slit cut)

(6) Can cutting rubber 100mm in max.

(7) Good surface finish and good bonding performance.

Features:

(1) Suitable amplitude and feed speed can improve cutting quality
(2) The key factors affecting the cutting knife are the angle of the knife, the size, the shape and the thickness.
(3) High power, more suitable for tread cutting of high-class cars and racing cars
(4) Commonly used cutter types: 82.5mm, 120mm, 170mm, 190mm, etc.
(5) Cutting the sidewall of the tire rubber with a 40 kHz cutter (usually using a cross-cut method)
(6) Cutting speed depends on the angle and thickness of the rubber of the cutting tire
(7) The key factors affecting the cutting knife are the angle of the knife, the size, the shape and the thickness.
(8) Suitable for inner lining and sidewall cutting of semi-steel tires, radial tires, etc.

R-Responsibility P-Products S-Service

sale the right products instead of the expensive one

Rps-sonic, consisted with a couple of young people who love ultrasonic very much.The founding members of RPS-SONIC have an average degree of Bachelor's degree or above. They have been in the ultrasonic industry for more than 5 years and have rich experience in ultrasound. The company's business philosophy is: Do not blindly promote any product, find the right product for the customer. So before each order, we will confirm all the details, including application details, equipment conditions, equipment specific information.

And we have the Professional import and export company， HangZhou LanBen Trade Co., Ltd, can export to any country wordwide.

Before year 2012, we only sale second branson / dukane / rinco / herrman/telsonic welding equipment , during these twenty year develop, we find, more and more people have problem with the core part of ultrasonic welding equipment -generator and transducer, so we decided to start our business of transducer and generator of our own transducer and generator. Many of the end user meet the transducer problem, they don’t know why transducer broken, and changing the expensive transducer one by one. Actually, one branson /dukane /rinco transducer can use 10~30 year, even the cheapest transducer can use about 5 years. So there must some reasons if your transducer broken in one year. That’s why we want build Rps-sonic, we need to help more end user to know more about transducer , to use ultrasonic equipment better, to save cost when meet problem.

The same to generator, Unreasonable operation may shorter the use-life of ultrasonic generator. So we have to make technical inquiry before operate ultrasonic welding machine. The key point of ultrasonic machine is resonance, only keep every part in resonance can make the system in best work environment.

Till now , we still have a lot of Branson /dukane/ rinco/ herrman telsonic welding machine, so that we can confirm every transducer/generator we made can matching to the original machine.

Of course we can make the transducer/generator replace for Branson /dukane/ rinco/ herrman telsonic welding machine, we can also make transducer/generator for any application of your ultrasonic equipment. We supply OEM service for oversea customers, we already have OEM customer in USA and German.

If you have any problem in ultrasonic area, welcome contact Rps-sonic.