PVD Vacuum Coating Machine , DLC Thin Film PECVD Coating Solution and System, Linear Ion Source Plasma Device

PVD Vacuum Coating Machine/Vacuum Metallizing Plant/PVD Coating Machine

Specifications

The PVD vacuum coating machine comes with all facilities, control systems and auxiliary appliances for the deposition of many metals on many substrates, such as plastic, metals, galss, ceramic, etc.

It’s equipped with the newest Ion Bombardment (plasma) option for preparation and pre-treatment of the part to be metalized: through the Ion Bombardment application it is possible to increase the adhesion onto the substrate of the metal deposited. Ion Bombardment process is applied directly in the same cycle of metalizing, before the metal deposition phase. The automation software and the systems guarantee maximum uniformity and quick operation.

The PVD vacuum coating machine can do decorative coating colors, such as gold, silver, brown, gray, black, rose gold, coffee, rainbow and blue, yogon ect.

Common industrial coatings applied by PVD are pure metal films like Cu, Al, Cr, Au, Ni, and compound films like TiN, TiC, TiCN, TiAlN, ZrN, CrN, CrSiN, ZrTiCN, TiAlCN, ZrC, TiALN, DLC, etc.

Technical configuration

• 1 (one) vacuum chamber (double shell, the middle layer for water-cooling) made by stainless steel, size can be custom-made
• 1 (one) spy porthole to check deposition
• 2 (two) removable stainless steel shield inside chamber
• 1 (one) electronic throttle valve in the pumping hole of chamber
• 1 (one) rigid base frame for the chamber
• 1 (one) multi-spindle satellite workpiece rotating system, which can be moved out of chamber integrally, stepless speed regulation, positive and negative rotating
• 1 (one) trolley for moving the workpiece rotating rack
• Mutli-electric arc targets (A100) and electric arc power
• 1 (one) Bias power
• 1 (one) Ion source as coating auxiliary device, 1 (one) set DC power (5000V/10KVA)
• 1 (one) Digital display compound vacuum gauge
• 1 (one) vacuum pump system including diffusion pump/molecular pump, roots pump, rotary vane pump, vacuum pipelines and valves, which can be automatic vacuum pumping.
• Mass flow controllers for Ar, 02, N2,C2H2
• 1 (one) heating system with U shape heating tubes, thermocouple, temperature controller, PID control
• Water separators for cooling
• 1 (one) Electronic control system including PLC control, color touch screen, alarm and protection system, control cabinets….make the automatic working cycle

Application:

• Watch & Clock industry (strap, case, dial, etc.)
• Hardware industry (sanitary ware, door handles, handles, locks, etc.)
• Construction industry (stainless steel plates, stair railing, columns, etc.)
• Precision industry (punch standard mould, forming mould, etc.)
• Tool industry (drill bits, hard alloy, milling cutters, broaches, tool bits)
• Automobile industry (pistons, piston rings, alloy wheels, etc.) as well as pens, glasses, etc., so that the surface is obtained with both beautiful and functional wear resistant layer. Main coated film layer are: gold ions, silver ions, titanium nitride film, titanium carbide film, a zirconium nitride film, a titanium aluminum alloy film, chromium nitride film, RP coated film and other super-hard functional metal film. The ion coated work piece after processing can improve the roles of hardness, wear resistance, corrosion resistance, and beautification.

Shanghai Royal Technology Inc. was established in 2006, a worldwide supplier of high quality vacuum equipment with key locations around the globe. Research and Development technology are supported by specialized engineers in the United States and China. High-tech machine manufacturing facilities are located in Shanghai and our global network of service centers ensure fast customer service response in key locations.

 Shanghai Royal Technology has a strong drive for innovative design and high quality components selection, combined with an extra careful assembly process and a topnotch team of talented technicians and inventors, which enable us to offer turn-key coating solutions with high standard vacuum equipment, meeting and often exceeding Western standard. We are determined to serve the market worldwide in various industries such as:

Consumer electronics, automotive, renewable energy, architecture, Nano and bio-medical materials.

RTAS model,the arc and sputtering integrated series equipment can produce highly reflective black and bronze films specifically for high quality decorative coatings.

RTSP1200-FCEV, It is a sputtering system with PECVD process to deposit thin film on hydrogen fuel cell power modules. Fuel Cell Vehicles is the newest technology for the next generation of environmentally friendly cars. The main advantage and technological progress compared to commonly used batteries like dry cell need to undergo a recurring recharging process, but hydrogen fuel cell power modules only require Hydrogen and Oxygen reaction to generate power for driving.

RTSP1200-DPC,This coating system is exclusively used for the DPC (Direct Plating Copper) ceramic substrates process. The DPC ceramic substrates are widely used in various applications: for instance in high brightness LED to increase the longevity because of its high heat radiation performance, Semiconductor equipment, in microwave wireless communication, military electronics, various sensor substrates, aerospace, railway transportation, electricity power and much more.

RT-CsI950, Evaporation coating plant is applied to CsI film deposition for X-Ray Imaging devices. It is an advanced technique to evaporate CsI on the screen to create high quality images. The high-resolution performance allows this application to be extremely efficient and disruptive in the medical instrument, nuclear energy industry, security checking and inspection, high energy physics subjects and more.

Shanghai Royal Technology also successfully designed and developed Cube and Cylinder model large size Aluminum Vacuum Metalizing System which is used for Automotive Logo Board Coating.

     Live Locally, Think Globally is our Vision. We live our day to day business by the concept of “Integrity and Solidarity”, always striving for innovation to achieve win-win situations in our ecosystem of worldwide partners. As pioneers in the Vacuum Coating Equipment Industry, we never relied on previous accomplishments, but we continuously tried to explore the ever changing world of the Vacuum Coating Industry to always create optimal economic, social and environmental benefits for our customers.

ROYAL TECHNOLOGY'S CULTURE

ROYAL's Vision:  to be the worldwide famous brand supplier of providing total solutions to customers requirement.

ROYAL' Mission: protects the environment, saves our blue planet ; to improve labors tough working environment, enhance work efficiency, completely help owners to reduce production cost.

ROYAL's Philosophy: human-oriented, honest, innovative and make the greatest contribution to society.

ROYAL's Value: innovation, advanced technology’s R&D, serving China and worldwide's manufacturing industries.

ROYAL's Service: ONE-STOP service, with excellent technology and products, professional dedication to serve our customers.