Sensor LED Double Sided OEM Prototype PCB Assembly pcb board, PCB factory，SMT Assembly，3 Mil Prototype PCB Assembly

Sensor LED Double Sided OEM Prototype PCB Assembly pcb board, PCB factory,SMT Assembly,3 Mil

1. Features

1. One Stop OEM Service, Made in Shenzhen of China

2. Manufactured by Gerber File and BOM List from Customer

3. FR4 Material, Meet 94V0 standard

4. SMT, DIP technology suport

5. Lead Free HASL, Environmental Protection

6. UL, CE, ROHS Compliant

7. Shipping By DHL,UPS, TNT, EMS or Customer requirement

2. PCBA Technical capability

Certifications:

ISO9001 / ISO14001 / ISO45001 (Military) / TS16949 (Automotive) / RoHS / UL

Prototyping PCB assembly is the process of building and testing small-scale versions of printed circuit boards before proceeding to full-scale manufacturing. This stage is critical in the product development life cycle as it verifies the PCB’s design, functionality, and manufacturability.

The following are the key steps involved in prototype PCB assembly:

Design review:
Thoroughly review PCB design documents, including schematics and layouts, to ensure designs meet functional and technical requirements.
This review may involve checking for design rule violations, component placement, signal routing, and overall manufacturability.

Component Selection and Procurement:
Select required electronic components such as integrated circuits, resistors, capacitors, and connectors based on design specifications.
These components are then sourced from reliable suppliers, ensuring their availability and compliance with design requirements.

Prototype PCB Manufacturing:
PCB design files are sent to the PCB manufacturing facility, which produces physical PCB prototypes.
This may involve processes such as copper plating, drilling and solder mask application to create the required multi-layer PCB structure.

Component assembly:
Electronic components are placed and soldered onto the prototype PCB manually or semi-automatically.
This can be done using techniques like through-hole soldering, surface mount soldering, or even advanced processes like reflow soldering.

Inspection and Testing:
Thoroughly inspect the assembled prototype PCB for any manufacturing defects, such as solder bridges, missing components, or improper component orientation.
Functional testing is performed to verify the operation of the PCB, including connectivity, signal integrity, and functionality of individual circuits and subsystems.

Design iterations and refinements:
Based on the results of inspection and testing, the PCB design can be refined or modified to solve any problems or optimize its performance.
This iteration process continues until the prototype PCB meets the required specifications and requirements.
Prototype PCB assembly is typically performed in small batches or single units, using specialized equipment such as pick and place machines, reflow ovens, and test equipment.

Prior to mass production, successful completion of the prototype PCB assembly phase is critical to ensure the reliability, functionality, and manufacturability of the final PCB product.

2. PCBA Pictures

In the year of 2024, SHENZHEN KAIZUO ELECTRONIC TECHNOLOGY CO., LTD (KAZ CIRCUIT) has joined Kingsum group (www.kingsumpcba.com), to seek for a larger market share from PCB manufacturing, component sourcing, pcb assembly, and box build assembly with better price and lead time.

Founded in 2007, KaiZuo Electronic (hereinafter referred to as KAZ) is a professional & high quality provider of Electronic Manufacturer Service (EMS) from China. With about 300 experienced employees, KAZ can provide customers with one stop services including PCB manufacturing, Components Sourcing, PCB Assembly, Cable Assembly, Box Building, IC Programming, Functional and Aging Testing. Certified with ISO9001, UL, RoHS, TS16949.

Equipped with 5 high-speed SMT, automatic printing machine (DSP1008), MIRAE MX200/MIRAE MX400 high-speed production line, YAMAHA equipment (YS24/YG12F...), reflow soldering (NS-1000), AOI testing equipment (JTA-320-M), X-Ray inspection equipment (Nikon AX7200), 2 DIP production lines and Nitto wave soldering. 

After focusing on the electronic manufacturer services for 13+ years, KAZ has established long-term cooperated & satisfied customers all over the world. Mainly from North America, European, Asia and Australia. Application fields including industrial control, IT/Networking, IoT, security, automotive, power electronics, consumer electronics, lighting, etc. 

Some of KAZ Customers:

Certificates including:

• ISO9001
• TS16949
• UL
• RoHS