Intelligent walnut kernel sorting machine with 4 HD industrial cameras and deep learning AI, reducing sorting labor dependency at 280–360 kg/h

Description

Labor shortages hit walnut processing operations hard during harvest season. Finding and keeping trained sorters is a growing challenge. The MHT02-0412C intelligent walnut sorting machine reduces your dependence on skilled sorting labor. One operator manages what previously needed a full sorting team. Process 280-360 kg/h with fewer people and deliver better grade consistency at the same time.

Overview

The economics of walnut processing are shifting. Sorting labor is expensive, inconsistent, and increasingly hard to find at peak season. The MHT02-0412C addresses this structural problem directly. Four cameras and a deep learning AI sort kernels at commercial speed without a team of manual sorters. One trained operator runs the machine and monitors output. Your remaining staff focus on receiving, preparation, packaging, and dispatch. Labor productivity across the whole facility rises. The machine works at the same accuracy level whether it is the first hour or the eighth. No fatigue. No end-of-shift quality drop. The one-key startup and intuitive monitoring screen mean that even a new operator contributes productively on their first day. For operations planning their staffing around a growing commercial volume, the MHT02-0412C provides a reliable, scalable labor solution that does not depend on the seasonal labor market.

Key Advantages

• Labor Cost Reduction — One operator replaces a manual sorting team. Freed staff move to higher-value roles across the facility.
• No End-of-Shift Quality Drop — AI performance stays constant from hour one to hour eight. No fatigue-related accuracy decline.
• Easy Operator Onboarding — One-key operation and live monitoring screen make the machine manageable for new staff from day one.
• Faster Order Fulfillment — Automated sorting processes batches faster than manual teams. Order turnaround times improve.

Technical Features

• 4 HD industrial cameras — replaces a manual sorting line with automated multi-angle kernel evaluation
• One-key intelligent operation — new operators learn the startup and shutdown procedure in minutes
• Deep learning neural network — consistent grading decisions unaffected by shift length or operator fatigue
• High-frequency vibrator — auto-manages kernel feed rate; operator does not need to monitor flow manually
• Real-time monitoring display — single-screen overview of throughput and grades; easy for one person to manage
• 12 adaptive outlets — automated grade routing removes the need for manual diversion between collection bins

Product Specification

Note: Output and air consumption may vary depending on raw material status, lane division, and finished material status. The maximum capacity per lane is 90 kg (calculated based on 90% halves and 10% quarter kernels). The above data is for reference only.

After Sale Services

• Professional installation team and verification team
• Operation training before production starts
• Free spare and wear parts with shipment
• User manuals with operation and maintenance details
• Quick-response after-sales support
• Life-span free software updates

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Certificates

Quality Management System Certificate, CE Certificate

Packaging & Shipment

Warranty

We back our dates sorting equipment with a 12-month warranty and provide spare and wear parts with the shipment, ensuring you can keep your equipment running smoothly.

Business Procedures

Besides our specialized walnut kernel sorting solutions, we also
provide similar intelligent equipment for sorting other materials.
Our product range includes lotus seed sorting machines, electric
fruit sorting machines, optical dates sorting machines, sugar
orange grading machines, olive sorting machines, fresh chestnut
sorting machines, frozen chestnut sorting machines, in-shell walnut
sorting machines, pecan sorting machines, pistachio sorting
machines, and compact industrial grading machines for small batches
or testing. All systems share the same AI vision core, deep
learning technology, and one-key control interface. If you process
multiple products or plan to expand your sorting line, contact us
for integrated solutions.




Keywords:

walnut kernel sorter, AI nut sorting machine, multi-grade walnut
sorter, intelligent kernel classifier, industrial nut sorter,
high-speed nut sorting, deep learning sorter, almond kernel sorter,
pine nut sorting machine, food processing equipmen

Jinguoyuan Vision Technology (trademark GradeX )is located in Hefei China. It is a national high-tech enterprise specializing in R&D, production and sales of artificial intelligent sorting equipment. GradeX owns an AI sorting equipment production base covering an area of 60,000 Sq.m with more than 200 employees and annual output has exceeded 100 million.

Manufacturing Base Front

GradeX focus on the AI sorting equipment industry, and have won honors of AKSTSPE (Anhui Key Science and Technology Special Project Enterprises), ASE (Anhui Software Enterprises), AADEoFUMTE (Anhui Application Demonstration Enterprises of First Unit Major Technical Equipment), AADEoICIP (Anhui Application Demonstration Enterprises of Information Consumption Innovation Product), HBDE (Hefei Big Data Enterprises), HHDGE (Hefei High-tech District Gazelle Enterprises). Meanwhile, our company attached great attention to product quality since its establishment, and passed Three System Certifications of QMS (Quality Management System), EMS (environmental management system) and OHMS (occupational health management system) in 2020.

QMS EMS OHSAS

GradeX is a tech-oriented technology enterprise, it owns a R&D center, of which staff proportion hits 40% among the company, including more than 50 Doctors & Masters. GradeX R&D team has 20 years' experience in optical sorting section, dozens of long-term core tech members engaged in visual sorting, all of them is competent with rich practical experience and strong R&D, possessing core independent intellectual property rights in new technologies and new fields. By using new generation of deep self-learning system and FPGA fusion algorithm, through industrial grade ultra-HD digital cameras, materials are 360° rotational captured, and sorting simultaneously with multiple discharges only one time after special computer data model processing. So far GradeX has achieved nearly 100 intellectual properties.

R&D Partial

Patentes Parciales

GradeX AI sorting robots series with complete models have superior performance, which can meet different processing requirements from different type of companies. According to different sorting requirement, we are able to provide complete tailored production line. Our robots are widely used for sorting various fruits (such as Apples, Oranges, Pears, Kiwis, Plums) and various nuts & dried fruits (such as Dates, Chestnuts, Hazelnuts, Lotus, Walnuts, Pistachios). Our strict QMS guarantees the qualities of our products and services, which have been exported to many countries and regions around the world. In 2021, Jinguoyuan successfully developed complete production lines for Walnuts/Pecans cracking & dehulling processing, they are used to replace labor work and increase efficiency and yield, breaking foreign monopoly, realizing localization of cracking dehulling processing equipment, and widely praised by our valuable customers.

GradeX AI Sorting Robot