Sanitary Dispensing Valve for Food and Pharmaceutical Processing with Easy-Clean Design and CIP Capability

Sanitary Dispensing Valve for Food and Pharmaceutical Processing with Easy-Clean Design and CIP Capability

Product Description:

Meet the highest standards of hygiene with our 20mm metered valve, specifically engineered for sanitary applications in the food, beverage, and pharmaceutical industries. This sanitary dispensing valve features a polished internal surface with a Ra value of less than 0.8 µm, creating a ultra-smooth finish that prevents bacterial harborage and facilitates effortless cleaning. Its design is optimized for Clean-in-Place (CIP) and Sterilize-in-Place (SIP) processes, allowing for thorough sterilization without the need for disassembly. The precision metering mechanism is fully enclosed and constructed from certified stainless steel, ensuring that every dose of sauce, syrup, active pharmaceutical ingredient (API), or cosmetic cream is delivered with absolute accuracy and purity. This valve is an essential component for any processing line where product integrity, contamination control, and compliance with strict health regulations are paramount. It provides reliable process control while upholding the most demanding sanitary protocols.

Bullet Points:

• Designed with a hygienic, polished interior and exterior for easy cleaning and sanitation.

• Supports full CIP/SIP processes, making this sanitary dispensing valve ideal for sterile environments.

• Delivers precise and consistent volumetric dosing for viscous food and pharmaceutical products.

• Constructed from 316L stainless steel with EP seals to meet global food and pharmaceutical standards.

• The sanitary design ensures full drainage with no fluid entrapment zones.

Specific Application Scenario
Used on a dairy processing line to dispense a precise amount of fruit puree or flavoring into individual yogurt cups. The valve's sanitary design prevents microbial growth and allows for frequent, automated cleaning cycles.

Factory Production Floor
Manufactured in a certified cleanroom. Every component is meticulously polished and undergoes multiple quality checks. The final assembly and testing are performed by technicians in full sanitary garb to prevent any contamination.

Packing and Transportation
Each valve is individually bagged in a sterile pouch. The bags are then packed in double-walled, plastic-wrapped boxes to prevent any moisture ingress during shipping, ensuring a pristine product upon arrival.

FAQ

• What certifications does this sanitary dispensing valve hold?

  • Our valves are manufactured in compliance with 3-A Sanitary Standards and are EHEDG certified.

• What is the surface finish (Ra) of the internal components?

  • The wetted parts have a mechanical polish to a Ra ≤ 0.8 µm, and an electropolish (EP) finish is available for enhanced performance.

• How does the design facilitate process control in a sanitary system?

  • The consistent and repeatable dosing ensures recipe accuracy, while the CIP capability allows for automated cleaning without interrupting process control schedules.

• Can the valve handle particulate-laden fluids?

  • Yes, the smooth flow path and lack of dead zones make it suitable for fluids with small particulates, like jams or suspensions.

• Are the seals compatible with high-temperature SIP cycles?

  • Yes, we use high-temperature EPDM or Silicone seals that are designed to withstand repeated SIP cycles up to 140°C.

Future industry manufacturing complex spans an area of nearly 7,000 square meters. It incorporates six high-speed aerosol valve production lines and more than 30 special valve production lines.

Each year, Future industry aerosol can produce up to one billion aerosol valves. Our main products are air freshener aerosol valve, insecticide spray aerosol valve, butane gas aerosol valve, carburetor cleaner aerosol valve, ribbon spray aerosol valve, snow spray aerosol valve,paint spray aerosol valve, fluid spray aerosol valve, portable stove gas aerosol valve, 360 degree aerosol valve, powder spray aerosol vave. Also we have expanded the export market of aerosol metering valves, aerosol caps and aerosol cans.We have also built five standardized workshops to conduct different operations in order to meet the requirements of various customers to ensure we always meet production demands and timelines.

Production of the valve mounting cups is carried out in this workshop. We use a high-speed automatic stamping machine to transform high-quality steel plates into valve mounting cups. Due to the high degree of its automation, this equipment can help to reduce labor costs and increase production efficiency significantly.

In addition, we utilize an efficient machine that can automatically press an outer rubber ring into a valve mounting cup in order to provide superior sealing performance in the process of final assembly.

This workshop contains over 20 injection molding machines and three injection molding lines. Among them, our injection molding machines are used to produce a variety of accessories such as valve stems, valve chambers, actuators, and spray caps, etc.

Due to efficient automation, we require a very small number of staff to run these more than 20 injection molders. During the production process, our quality control inspectors are responsible for sampling and testing every batch of accessories. Additionally, our injection molding line has the capability to produce various sizes of dip tubes in automatic mode.

This workshop is used to assemble all kinds of accessories. It is equipped with automated assembly equipment to greatly increase production efficiency and provide our customers with enhanced profits.

After assembly is completed, our valves will be automatically counted and packed. We are proud to say we are one of the few companies in the industry that possess advanced abilities in product research and development. Every new product needs an innovative mold. For this reason we utilize high-precision wire cutting machines and machine tools that can form our molds into exquisite shapes.

We possess a wide range of technical production and R & D expertise

Whatever your industry related need may be, just ask, we can provide the solution.