Comfortable Outdoor Sports Camping Reclining Cushion Yoga Mat Inflatable Mattress Hot Press
Product Description:
The hot press machine for yoga mats and inflatable mattresses operates on high-frequency heat sealing technology, which utilizes electromagnetic waves to activate internal molecular vibration within flexible materials such as PVC and TPU. This process generates intrinsic heat, allowing the materials to melt and fuse without requiring any adhesives. Under precisely applied pressure, the molten layers bond instantaneously to form seamless welds. After cooling and shaping, the result is a durable, permanently sealed structure.
This technology serves applications centered on healthy living and outdoor experiences. It enables the creation of anti-slip textures and seamless edge sealing for premium yoga mats, independent sealing and molding for multi-chamber inflatable mattresses.Additionally, it supports the production of robust airbags for outdoor camping gear and allows for precise zoning support designs in medical rehabilitation mats. Through this heat-sealing process, products gain high sealing integrity, enhanced durability, and a natural feel, catering to diverse needs from home fitness to outdoor exploration.
Productivity Excellence
The machine features a dual-zone independent temperature control system that maintains exceptional temperature uniformity across the pressing area. Paired with an adjustable pressure range, it adapts flawlessly to various material specifications. This ensures remarkably clear heat-sealed patterns on yoga mats and consistently uniform sealed edges on inflatable mattresses.
An automated feeding system combined with a multi-station switching design facilitates a continuous automated workflow from feeding and heat sealing to shaping and final discharge. The system's quick mold change capability further enhances operational flexibility, enabling efficient handling of small-batch custom orders.
Safety Assurance
Integrated Safety Mechanisms: The equipment is surrounded by high-precision infrared safety light curtains. These can trigger an automatic shutdown almost instantaneously if personnel are detected approaching the pressing area. An emergency stop button is also provided for immediate power disconnection in critical situations, effectively mitigating operational risks.
Real-Time System Monitoring: A dual closed-loop protection system continuously monitors hydraulic pressure and heating temperature via integrated sensors. Should parameters exceed safe limits, the system proactively reduces the load or initiates a shutdown, thereby preventing potential equipment damage or safety incidents.
Application Areas
Positioned as a versatile heat-sealing expert for flexible materials, this machine adeptly serves core categories in home and fitness products :
Yoga Mats: Compatible with TPE, PVC, and natural rubber, it performs precise heat sealing of alignment guides, significantly improving the finished product's anti-slip properties. It is suitable for products ranging from home use to professional studio mats.
Inflatable Mattresses: For mattresses made from PVC and TPU, the machine guarantees uniformly sealed edges and superior air tightness. It accommodates various sizes, including single, double, and camping models, meeting diverse home and outdoor requirements.
Extended Product Range: The machine's applicability extends to fitness mats, outdoor moisture-proof pads, and inflatable toys. Its adjustable worktable supports custom patterns like anti-slip grids and brand logos, as well as various sizes. Furthermore, it can integrate seamlessly with automatic cutting machines and palletizers to form comprehensive automated production lines, facilitating high-end custom orders and enabling diversified profit growth.
Maintenance & Service
Modular Design Philosophy: Key components, including hydraulic cylinders and high-frequency generators, are built with standardized interfaces. This design approach significantly simplifies the replacement process and streamlines maintenance.
Smart Diagnostic Features: An intelligent early-warning system displays fault codes in real-time directly on the touchscreen interface. This allows for rapid troubleshooting and efficient maintenance interventions, minimizing potential downtime.
Machine parameters
| Max pressuer |
100T |
| Work platen size |
2200*1650mm |
| Systm pressure |
20mpa |
| Max.platen opening |
400mm |
| Maximum temperature |
180℃(Ambient Temperature-180℃ Controllable) |
| Working level |
1 Layer |
| Oil cylinder specification |
125mm*90mm * 4pcs |
| Hydraulic pump power |
11kw |
| Heating pipe power |
72kw |
| Overall dimensions |
6275mm*2940mm*2658mm |
| Weight (about) |
11000kg |
Service Support
Warranty: 1 year
Packaging: Film with foam
24-hour customer service hotline, respond to repair needs within 48 hours.
Free video training for operators and provision of process guidance manuals.
Lifetime technical support and software upgrade services.
