Manual/Automatic Operating Mode Vacuum Brazing Machine with 500mm X 500mm X 500mm Chamber Size and 600kg Load Capacity

Product Description:

The Vacuum Brazing Machine is an advanced Automatic Vacuum Machine for PCD/PCBN designed to deliver exceptional brazing performance with precision and efficiency. Engineered to meet the stringent requirements of industrial brazing applications, this Vacuum Brazing Device offers a reliable solution for joining high-performance materials in a controlled vacuum environment. Its robust construction and state-of-the-art technology make it ideal for applications requiring superior joint strength, minimal oxidation, and enhanced material properties.

One of the standout features of this Vacuum Brazing Machine is its spacious chamber size, measuring 500mm x 500mm x 500mm. This generous chamber dimension allows for the accommodation of various workpieces, providing flexibility for a wide range of brazing tasks. Whether working with small components or larger assemblies, the chamber size ensures ample space for efficient processing without compromising on uniform heat distribution or vacuum integrity.

The device operates within a vacuum level of ≤5Pa, creating an optimal environment for brazing by significantly reducing oxidation and contamination during the brazing cycle. Additionally, the machine achieves a maximum vacuum rate of 10^-2 Pa, ensuring rapid evacuation of air and gases from the chamber to maintain consistent vacuum conditions. This high vacuum capability is crucial for achieving superior brazed joints, particularly when working with sensitive materials such as PCD (Polycrystalline Diamond) and PCBN (Polycrystalline Cubic Boron Nitride).

Designed for versatility and productivity, the Vacuum Brazing Machine offers a brazing cycle time ranging from 10 to 60 minutes. This adjustable cycle time allows operators to customize the brazing process according to the specific requirements of different materials and joint configurations. The ability to control cycle duration ensures optimal heating profiles and precise metallurgical bonding, resulting in high-quality brazed components with excellent mechanical properties.

In terms of physical dimensions, the machine measures 1600mm in length, 950mm in width, and 900mm in height. This compact footprint makes it suitable for integration into various manufacturing environments without demanding excessive floor space. Despite its relatively compact size, the Vacuum Brazing Device is engineered for durability and ease of use, featuring intuitive controls and automated functions that streamline the brazing process and reduce operator intervention.

The Automatic Vacuum Machine for PCD/PCBN incorporates advanced automation capabilities, enhancing operational efficiency and repeatability. Automated control of vacuum levels, temperature profiles, and cycle timing minimizes human error and ensures consistent brazing results. This automation is particularly beneficial for high-volume production settings where maintaining uniform quality and throughput is critical.

Moreover, this Vacuum Brazing Machine is designed with safety and maintenance in mind. Its robust construction and high-quality components provide long service life and reliable performance, while easy access to the chamber and control systems simplifies routine maintenance and reduces downtime. The machine’s design also prioritizes operator safety by incorporating safety interlocks and monitoring systems that prevent hazardous conditions during operation.

In summary, this Vacuum Brazing Device is an indispensable piece of equipment for industries requiring precise and high-quality brazing processes, especially in the manufacturing of cutting tools and components involving PCD and PCBN materials. Its large chamber size, high vacuum capability, adjustable cycle times, and compact dimensions make it a versatile and efficient solution for modern brazing needs. By investing in this Vacuum Brazing Machine, manufacturers can achieve improved brazing quality, enhanced productivity, and reduced operational costs, solidifying their competitive edge in the market.

Technical Parameters:

Applications:

The CTSTC Vacuum Brazing Machine, model ZT-ZKHJ180, is an advanced solution designed to meet the demanding requirements of modern manufacturing environments. Originating from China and CE certified, this machine combines precision, reliability, and efficiency, making it ideal for a wide range of industrial brazing applications. Its vacuum level of ≤5Pa and spacious chamber size of 500mm x 500mm x 500mm ensure optimal brazing conditions for high-quality results. Whether operated manually or automatically, the ZT-ZKHJ180 Vacuum Brazing Machine delivers consistent performance tailored to diverse production needs.

This Vacuum Brazing Machine is particularly suited for occasions where high precision and cleanliness are paramount, such as in the aerospace, automotive, and electronics industries. It excels in brazing processes that require a controlled atmosphere to prevent oxidation and contamination, ensuring strong, durable joints. The automatic mode allows for streamlined operations, making it an excellent choice for repetitive, high-volume tasks. For instance, in the production of cutting tools, the Automatic Vacuum Machine for PCD/PCBN can braze approximately 600 pieces per cycle, significantly enhancing productivity without compromising quality.

Manufacturers looking to upgrade their brazing capabilities will find the CTSTC ZT-ZKHJ180 Vacuum Brazing Machine ideal for both prototyping and full-scale production runs. Its robust design, weighing 600kg, is packaged securely in a plywood box for safe transport and is available with flexible payment terms including TT, LC, and Western Union. With a minimum order quantity of just one unit and negotiable pricing, this machine accommodates both small and large enterprises. Delivery times range from 45 to 60 days, ensuring timely integration into existing production lines.

In summary, the Vacuum Brazing Machine by CTSTC is perfect for scenarios demanding high-quality brazing under vacuum conditions, such as the manufacturing of PCD/PCBN cutting tools, precision components, and other specialized parts. Its blend of manual and automatic operation modes, combined with a spacious chamber and excellent vacuum performance, makes it indispensable for industries seeking to enhance brazing efficiency and product quality. Whether for research and development or mass production, this Vacuum Brazing Machine stands out as a reliable, cost-effective solution.

Customization:

CTSTC offers customized Product Customization Services for the Vacuum Brazing Machine, model number ZT-ZKHJ180, designed to meet your specific industrial needs. Our PCD/PCBN Tools Vacuum Brazing Machine ensures precision and reliability with a maximum vacuum rate of 10 ^-2 Pa and a vacuum level of ≤5Pa, making it ideal for advanced brazing applications.

This Vacuum Brazing Device is manufactured in CHINA and certified with CE, guaranteeing high quality and safety standards. With a compact size of 1600*950*900 mm, it supports both manual and automatic operating modes, allowing flexible integration into your production line.

We accept a minimum order quantity of 1 unit, with pricing negotiable to suit your budget. The delivery time for customized orders is approximately 45-60 days, and all machines are securely packaged in a plywood box to ensure safe transportation.

Our payment terms include TT, LC, and Western Union, providing convenient options for clients worldwide. The cycle time of the machine is 90 minutes, optimizing your brazing efficiency.

Additionally, CTSTC’s Diamond Vacuum Brazing Device customization enables tailored solutions for your unique requirements, enhancing your manufacturing capabilities with cutting-edge vacuum brazing technology.