Product Description
Rubber Machinery Automatic Liquid Batching and Weighing Machine
Major functions of the whole mixing process managing and control
system
- Raw material Management
- Production Schedul Management
- Production Recipe Management
- Mixing Optimization Function
- Data Report Management
- Dynamic Real Time Monitoring
- Quality Tracing Function
- System Alarm Prompting Function
- Fault Dagnosis Analysis
- Remote Monitoring Function
Main Technical Parameters
| Carbon black scale -weighing range | 30/50/200/200 Kgs |
| Oil scale -weighing range | 10/20/30/40/50 Kgs |
| Rubber scale-weighing range | 100/150/200/300/400 Kgs |
| Powder scale weighing accuracy | Static≤±0.1% F.S, dynamic≤±0.2% F.S. |
| Weighing cycle time | ≤90-120s/ batch |
| Oil injection pressure | 2-6 Mpa |
| Oil conveying temperature | 0-85ºC |
| Processing oil injection, carbon black and major ingredients
discharging cycle time | ≤20s |
| Dust contents in tail air after dust removal system | ≤8mg/m3 |
| System equipment noise | <75dB |
| Installed capacity | 50-100kW/set |
Features:
Δ Whole mixing process management and control,
monitoring,recording,realized remote monitoring and after-sales
support,imporoved management level.
Δ By the integral calculation and logic control of parameters of
time, temperature, energy, rotation speed and pressure etc, an
optimized rubber mixing is realized.
Δ Using high resolution sensors and weighing display instruments,
the weighing accuracy is very high.
Δ All key elements and components are imported or JV company famous
products, with stability and reliability realized
Δ Open Chinese-English interface,enables the functions of
multi-area display, monitoring and control for the system running
process, easy and simple operation
Δ The field bus working system (i.E.Setup of PLC substations) gives
lower energy consumption.
Δ Automatically test the running conditions, gives out alarm
location and prompts solutions as abnormalities occur, facilitating
maintenance and service, there are safety interlocking measures
ensuring safety and security.
Δ Optimized dust removal and recovery system design, makes good
environment free of dust flying and leakage and free og raw
material waste.
Δ Within the system its mixing engineering information managing
system integrates the most modern information technology with the
production management and the mixing process.
Δ For different structures of factory buildings (3,4-story
buildings) and process layout, a system design is made with
flexible solution.
Q:Why use the system?
A: This system is based and inspired by advanced technologies from
Germany and Britain and is introduced by our company.Our R & D
department has independently developed Automatic Batching System
that include conveying,storage, weighing, batching and feeding
system for materials in the form of powders, pellets, bulk
materials, liquids, etc., which used in rubber, cable polymer
materials, silicone, friction materials, plastics and other
industries.This system can be compatible with various types of
banbury mixer / kneader mixer / high-speed mixer.It is mainly
composed of five sections:Powder, Oil, Bulk material, Dust removal
and fully control system.Among that, the full-process management
and control system combines the latest information Technology with
production management and process management, integrates the whole
production process control, production plan management, material
management, quality tracking management, and truly achieves the
integration of management and control;It plays an important role in
improving management level, product quality, and maintaining
product stability.After years of continuous technological
innovation and improvement, the system has been widely used
domestically and internationally, and has been appreciated by
customers.
Integrated Digital Mixing Center Solution For Rubber Tires Industry
