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High-Precision 6J13 Manganin Alloy Foil 0.0125*100mm

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Brand Name: Huona
Model Number: 6J13
Certification: ISO9001
Place of Origin: Shanghai
MOQ: 20kg
Price: Negotiable
Payment Terms: L/C,T/T,Western Union,MoneyGram
Supply Ability: 500 tons per month
Delivery Time: 5-21 days
Packaging Details: Carton/Wooden case
Product Name: 6J13 Manganin Alloy Foil
Thickness: 0.0125mm (12.5μm) (tolerance: ±0.0005mm)
Width: 102mm (tolerance: ±0.15mm)
Resistivity (20℃): 0.44±0.04 μΩ·m
TCR (-40℃ to 140℃): ±8 ppm/℃
Elongation (Annealed): ≥28%
Surface Roughness (Ra): ≤0.1μm
Operating Temperature Range: -50℃ to 130℃ (continuous)
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High-Precision 6J13 Manganin Alloy Foil 0.0125*100mm

Product Description

6J13 Manganin Alloy Foil (0.0125mm Thickness × 100mm Width)

Product Overview

6J13 manganin alloy foil (0.0125mm×100mm), a ultra-thin precision resistance material independently developed by Huona New Material, is a Mn-Cu-Ni ternary alloy foil engineered for miniaturized high-precision components. Through proprietary "ultra-thin cold-rolling + vacuum annealing" technology, this foil achieves an extreme thickness of 0.0125mm (12.5μm) with ultra-tight tolerance (±0.0005mm) and uniform width of 100mm—perfectly matching the processing requirements of micro-electronic elements and pressure sensor grids. It integrates ultra-low resistance temperature coefficient (TCR), excellent flexibility, and superior micro-etchability—becoming the core material for ultra-miniature resistors, strain gauge grids in pressure sensors, and thin-film resistance elements in high-density electronic devices.

Standard Designations & Application-Oriented Foundation

  • Alloy Grade: 6J13
  • Dimensional Specification: 0.0125mm (12.5μm) thickness × 100mm width (tolerance: thickness ±0.0005mm, width ±0.15mm)
  • International Alignment: Performance comparable to DIN 17471 CuMn12Ni2 ultra-thin foils, with adjusted Ni-Mn ratio to prevent brittle fracture during ultra-thin rolling
  • Compliant Standards: GB/T 1234-2019 (resistance alloy strips/foils) + GB/T 2059-2021 (copper alloy foils) + IEC 60404-8-2 (precision resistance components for sensors)
  • Manufacturer: Huona New Material, certified to ISO 9001 and RoHS, with specialized ultra-thin foil production lines (minimum rolling thickness 0.005mm)

Key Core Advantages (Tailored for 0.0125×100mm & Sensor/Electronic Applications)

1. Ultra-Thin Precision for Miniaturization

  • Extreme Thickness Advantage: 0.0125mm thickness (12.5μm) is 75% thinner than conventional 0.05mm manganin strips, enabling component volume reduction by 60%—critical for ultra-slim electronic devices (e.g., foldable phone sensors) and micro-pressure transducers (where space between sensing layers is ≤20μm).
  • Dimensional Uniformity: Thickness variation across the entire foil width (100mm) is ≤0.0003mm, ensuring resistance consistency ±0.03% for micro-resistors—avoiding signal drift in pressure sensors caused by uneven thickness.

2. Sensor-Specific Performance Optimization

  • Stable TCR for Measurement Accuracy: TCR as low as ±8 ppm/℃ (-40℃ to 140℃), perfectly matching the operating temperature range of industrial pressure sensors (-20℃ to 120℃). Resistance drift <0.006% after 2000 hours of continuous operation at 80℃—ensuring pressure measurement error ≤0.1% FS (full scale).
  • Flexibility for Curved Sensors: Elongation ≥28% (annealed state) enables bending to a minimum radius of 0.1mm (8× thickness) without cracking—ideal for curved pressure sensor diaphragms (e.g., automotive tire pressure sensors) and flexible electronic components.

3. Micro-Processing Adaptability for Electronic Elements

  • Ultra-Fine Etchability: Uniform microstructure (grain size ≤15μm) and bright annealed surface (Ra ≤0.1μm) support micro-chemical etching with line width as narrow as 0.01mm—meeting the production of high-density resistor arrays in integrated circuits and strain gauge grids in precision pressure sensors.
  • Clean Surface for Thin-Film Bonding: Oil-free, oxide-free surface (verified via XPS analysis) ensures strong adhesion with polyimide (PI) and epoxy substrates (peel strength ≥0.8 N/mm)—critical for sensor foil-substrate bonding without delamination.

Technical Specifications (With Application-Specific Data)

Attribute
Value (Typical)
Application Significance
Chemical Composition (wt%)
Cu: 82.0-86.0%; Mn: 12.0-13.0%; Ni: 2.0-3.0%; Fe: ≤0.5%; Si: ≤0.1%
Optimized for ultra-thin rolling ductility (avoids fracture)
Thickness
0.0125mm (12.5μm) (tolerance: ±0.0005mm)
Fits micro-sensor layer gaps (≤20μm)
Width
100mm (tolerance: ±0.15mm)
Matches standard sensor substrate sizes (100mm×100mm)
Resistivity (20℃)
0.44±0.04 μΩ·m
Balanced for 0.01mm line-width resistors (avoids overheating)
TCR (-40℃ to 140℃)
±8 ppm/℃
Ensures pressure sensor accuracy ≤0.1% FS
Elongation (Annealed)
≥28%
Enables curved sensor diaphragm applications
Surface Roughness (Ra)
≤0.1μm
Supports ultra-fine etching (0.01mm line width)
Peel Strength (vs PI Substrate)
≥0.8 N/mm
Prevents delamination in sensor assemblies
Operating Temperature Range
-50℃ to 130℃ (continuous)
Covers electronic 元件 (-10℃ to 60℃) and industrial sensors (-20℃ to 120℃)

Product Specifications (With Processing Support)

Item
Specification
Processing Advantage
Surface Finish
Bright annealed (oxide-free, oil-free)
Reduces etching pre-treatment time by 30%
Flatness
≤0.03mm/m
Ensures uniform etching and bonding pressure
Supply Form
Rolls (20m/50m per spool, spool diameter 80mm)
Prevents foil creasing (critical for ultra-thin materials)
Cutting Precision
Cut-to-length (minimum 50mm, tolerance ±0.1mm)
Suitable for small-batch sensor prototype production
Custom Add-Ons
Anti-tarnish passivation (18-month anti-oxidation); substrate bonding pre-treatment
Extends shelf life and simplifies sensor assembly

Typical Application Scenarios (Targeted & Detailed)

  • Pressure Sensors: Strain gauge grids for MEMS pressure transducers (0.0125mm thickness fits diaphragm layers, low TCR ensures measurement accuracy ±0.1% FS) and industrial pressure sensors (flexibility adapts to curved diaphragms in pipeline pressure monitoring).
  • Ultra-Miniature Electronic Elements: Thin-film resistors for foldable smartphones (ultra-thin thickness reduces device thickness by 0.3mm) and high-density resistor arrays for IoT micro-controllers (100mm width supports batch production of 100+ resistor grids per foil sheet).
  • Precision Measuring Instruments: Resistance elements for portable digital pressure gauges (stable TCR minimizes temperature-induced errors) and micro-current shunts for low-power electronic sensors (0.0125mm thickness enables current sensing down to 0.1A with ±0.05% accuracy).
  • Automotive Electronics: Strain gauge foils for tire pressure monitoring systems (TPMS) (flexibility fits curved tire inner surfaces) and micro-resistors for in-car sensor modules (ultra-miniature size adapts to compact electronic compartments).

Huona's Application-Specific Support

  • Sensor Etching Kit: Provides free etching parameter templates (etchant concentration, temperature, time) for 0.0125mm foil—optimized for 0.01-0.03mm line-width strain gauge grids, reducing customer process debugging time by 60%.
  • Substrate Bonding Guidance: Offers tailored recommendations for adhesive selection (epoxy/PI) and bonding parameters (temperature, pressure) to ensure peel strength ≥0.8 N/mm—avoiding delamination issues in sensor use.
  • Small-Batch Customization: Accepts MOQ of 20m for this fixed 规格,supporting R&D teams in pressure sensor prototype development and small-batch production of high-precision electronic elements.
Huona New Material implements "ultra-thin precision quality control" for 6J13 manganin alloy foil (0.0125×100mm): each roll undergoes laser thickness measurement (200 sampling points/m), atomic force microscopy (AFM) surface roughness inspection, and TCR testing in temperature-controlled chambers (accuracy ±0.1 ppm/℃). Free samples (100mm×100mm) and micro-etching test reports are available upon request—helping customers quickly validate the foil's suitability for pressure sensor and electronic element production.

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