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| Categories | Roofing Roll Forming Machine |
|---|---|
| Brand Name: | METALIGN |
| Model Number: | IBR |
| Certification: | CE,ISO,etc |
| Place of Origin: | CHINA |
| MOQ: | 1 set |
| Price: | USD1,000-700,000. Based on customization. |
| Payment Terms: | L/C,T/T |
| Supply Ability: | 30 sets per month |
| Delivery Time: | 30 days |
| Packaging Details: | Industrial plastic film wrapping, secured with steel wire. |
| Product name: | Steel IBR Roofing Panel Metal Roofing Machine For Durable Construction Sheets |
| Key words: | metal ibr roof panel roll forming machine/ibr roof panel production line |
| Profile: | IBR Panel |
| Application: | Residential Roofing / Commercial Roofing / Industrial Roofing |
| Material type: | PPGI/PPGL/GI/GL Steel Coils |
| Material thickness: | 0.3-0.8mm |
| Forming speed: | 15-20m/min |
| Main motor power: | 5.5Kw |
| Forming stations: | 18 |
| Driving system: | Chain |
| Frame structure: | Wall panel |
| Shaft diameter: | 70mm |
| Machine condition: | Brand new |
| Shaft material: | #45 steel quenched 55-60℃ |
| Roller material: | High grade #45 steel , surface with hard chrome |
| Display language: | English/Spanish/Russian/French,etc, customizable |
| Control technique: | PLC+Touch Screen |
| Delivery time: | 30 days |
| Company Info. |
| Cangzhou Metalign Machinery Co., Ltd. |
| Verified Supplier |
| View Contact Details |
| Product List |
| 1.1 Production Line | ||
This roll forming production line is designed for manufacturers producing high-demand IBR roof panels. It serves construction, roofing, and steel structure industries with cost-effective solutions, stable performance, and tailored configurations to meet regional roofing standards. | ||
|
Form |
Cut |
| 1.2 Profile | |
| The IBR roof panel is produced from galvanized steel coils, thickness 0.3–0.8 mm. It features five major waves with reinforcing ribs between each wave, ensuring excellent strength, durability, and water resistance. This profile is widely applied in residential, industrial, and commercial roofing projects. | |
| Material: Galvanized Steel / PPGI / Aluminum | Thickness: 0.3-0.8mm |
| Yield strength: 200 - 350 Mpa | Tensil stress: 200 -350 Mpa |
 |  |
| 1.3 Production Process | |
Flow Chart: Hydraulic Decoiler → Entry Guide → Roll Former → Hydraulic Cutter → Out Table | |
Process: The production line unwinds steel coils, aligns the strip, and feeds into the roll former. The chain-driven forming unit shapes the steel into precise IBR roof panels with ribs between waves. A hydraulic cutter provides accurate cutting without material distortion, ensuring consistent quality for high-volume roofing production. |
| 1.4 Key Focus | |
Chain-driven roll former with protective cover ensures safe and stable operation. | |
Rib-reinforced IBR profile offers superior strength and weather resistance. | |
Hydraulic cutting system guarantees precise panel length and clean edges. | |
Cost-effective solution suitable for both small and medium roofing manufacturers. |
| 2.1 Decoiler | ||
| Structure | Double-support |  |
| Working Form | Manual, motorized, or hydraulic | |
| Loading Capacity | 5T/7T/10T, customizable | |
| Coil Width | 1250mm, customizable | |
| Inner Diameter | Φ450 – Φ550 mm | |
| Out Diameter | 1500 mm | |
| Model | DC-MU1 | |
| 2.2 Optional Upgrade: Decoiler | ||
 |  |  |
| Motorized Decoiler | Stand structure decoiler, motorized or hydraulic | Hydraulic decoiler with loading car |
| 2.3 Guiding Device With Pre-Cut Broaching Shear | ||
| Guiding Roller | Adujust the coil feeding width |  |
| Pre-cut Broaching Shear | Cut the steel coil before roll forming | |
| Digital Display | See the feeding width directly | |
| 2.4 Roll Forming Machine | ||
| Working Speed | Around 20 m/min |  |
| Structure | Wall panel type. Optional: Cast-iron stands or guide pillar | |
| Driving System | Chain system. Optional: Gearbox | |
| No. of Forming Stations | 18 stands | |
| Shaft Diameter | 70mm solid shaft | |
| Motor Power | 5.5 Kw |  |
| Roller Material | 45# steel polished and chromed HRC58-62° | |
| Shaft Material | High grade 45# steel polished(CNC lathe) | |
| Steel Coil Material | PPGI or GI | |
| Steel Coil Thickness | 0.25-0.8mm | |
| 2.5 Optional Upgrade: Cover | ||
 |  |  |
| Mounted On The Inside: No Cover Required | Solid Cover For Chain | Mesh Safety Cover |
| 2.6 Cutter | ||
| Common Power Type | Hydraulic. Optional: motor type. |  |
| Hydraulic Power | 4-5.5Kw, customizable | |
| Blade Material | Cr12 Mov | |
| Hardness | With quenched treatment HRC 58 – 62° | |
| 2.7 Product Collection | |||
| Solution 1 | Run-out table | Solution 2 | Auto stacker |
| Power Type | Non-powered, mainly manual handling | Power Type | Motorized, 3Kw |
| Dimension | Length 4m, customizable | Dimension | Length 4m-6m, customizable |
 |  | ||
| 2.8 PLC Control Cabinet | |||
| PLC Brand | Delta, customizable | Power Supply | 380v, 50HZ, 3Phase (It depends on customer requirement) |
| Encoder Brand | Omron, customizable | Language | Chinese + English, Spanish, French, Russian, etc |
| Touch Screen | MCGS, customizable | Operation type | Manual /auto two-type switch |
| Hanging Arm Type | Saving Space | Standing Type | greater component integration and flexible positioning |
Hanging-Arm Control Box |
Standing Control Box | ||
| 2.9 Hydraulic Power Unit (HPU) | ||
Motor Power | 5.5Kw |  |
| Oil Required | N32 or N46 hydraulic oil is available | |
Design | The hydraulic station has a fan cooling system | |
| Optional | It can be installed on or inside the roll former to save space | |
| 2.10 Analysis | |
| Hydraulic Decoiler | Supports medium thickness steel coils up to 7 tons |
| Hydraulic tension control ensures smooth material feeding | |
| Guiding Device | Precisely aligns steel strip for accurate forming |
| Adjustable to accommodate different coil widths | |
| Roll Former | Chain-driven for durable, stable forming |
| Chain cover protects operators and prolongs chain life | |
| Hydraulic Punching | Custom molds for precise perforations |
| Hydraulic pressure offers consistent punching quality | |
| Hydraulic Cutter | Provides clean, accurate cuts to length |
| Hydraulic system reduces noise and vibration | |
| Run-out Table | Facilitates smooth product exit and temporary storage |
| Designed for integration with auto stacking systems | |
| Component | Quantity |
| Hydraulic Decoiler | 1 set |
| Roll Former | 1 set |
| Hydraulic Cutter | 1 set |
| Out Table | 2 sets |
| PLC Cabinet | 1 set |
| Hydraulic Station | 1 set |
For the IBR roof panel profile, we can customize the roll former stations, rib design precision, chain drive or gearbox drive options, hydraulic cutting mold dimensions, and PLC control system. Coil width and thickness range can also be adjusted to meet your regional roofing standards.
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Guide
