Automotive Wire High Speed Extrusion Production Line 1500m/min

Automotive Wire High Speed Extrusion Production Line 1500m/min

Cosists of cable extrusion line:

Pay off unit: Pay off the wires to be extruded, two types pay off machine could be optional: active type or passive type.
Extruder: The heart of the line, where raw materials such as PVC, PE, XLPE, or other polymers are melted and mixed to form a homogeneous molten mass.
Crosshead or Die: The tooling that shapes and forms the molten material around the conductor or core wire to create the desired cable shape and thickness.
Cooling and Sizing Equipment: After extrusion, the cable passes through a cooling zone to solidify the insulation and maintain its shape. Sizing tools ensure the cable diameter remains within specified tolerances.
Take-up Unit: Pulls the extruded cable at a controlled speed, winding it onto reels or spools for further processing or packaging.
Control and Monitoring Systems: Includes sensors, gauges, and software that monitor and control parameters such as temperature, pressure, line speed, and diameter to ensure consistent quality.

Auxiliary Equipment: This includes devices for material handling, pre-heating, cooling, and other processes that support the extrusion operation.

The automated production line is specially used for the manufacturing of wires and cables, which can realize the continuous insulation coating of metal conductors (copper/aluminum). The winding and packaging can be matched with KPS cone-shaped reel fully automatic wire taking-up machine, double-head coiling machine, double-reel semi-automatic wire taking-up machine, etc.

Application

The production line is suitable for single-color, single-color strip, double-color strip, and full-cover extrusion of thermoplastic insulation materials such as PVC, PP, PE, XLPE, and low-smoke halogen-free, meeting the German, Japanese, Korean, Italian and other series of automotive wire insulation extrusion.

Suitable conductor:0.22mm²--6mm²;

Finished outer diameter: φ1.2mm-φ5mm;

Line speed: KPS take-up Max1500m/min;

Double-head coiling machine: Max1000m/min;

Double-reel semi-automatic take-up: Max1000m/min;

Specification

Changzhou Kunbo Electromechanical Technology Co., Ltd. was founded in 2008 witha registered capital of 5 million.It is a high-tech enterprise integrating R&D,professional design,production,sales and service of wire and cable equipment.

The company is located in the rich and beautiful Yangtze River Delta,a historicaland cultural city—--Changzhou,Jiangsu.Covering an area of more than 10 acres anda building area of about 10,000 square meters,we have been committed to-improvingthe automation of wire and cable equipment,constantly absorbing advanced technologiesfrom Germany and Japan,making continuous improvement and innovation of products,and inheriting the business philosophy of "safe,stable,high-speed and efficienttechnology into productivity".Products are distributed all over tho country and exportedto more than 10 countries including Spain,Russia,Germany,South Korca,Indonesia,Bangladesh,Vietnam,Armenia,Sri Lanka,Fiji,ete.,and are well received by theindustry and customers.

After years of rescarch and development by our technical staff,we have madetechnological breakthroughs in high-speed automotive lines,new energy silicone rubberline extrusion production lines,one-step photovoltaic line string extrusion produclionlines,one-step PVC +nylon string extrusion production lines,Teflon extrusionproduction lines,cte.,solving technical and process problems and difficulties in theactual production process for customers.

We take talent as the foundation,technological innovation wins the future,andbased on pragmatism,integrity,pioncering innovation,excellence,and customersatisfaction as the core values,we serve our customers with the best quality productsand a complete after-sales system!