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Integrated Weight Inspection Systems with Standard Operating Procedures

Categories Automatic Checkweigher
Model Number: Integrated Weight Inspection Systems with Standard Operating Procedures
Place of Origin: CHINA
MOQ: 1 set
Price: Negotiation
Supply Ability: 2000 set per month
Delivery Time: 10-30days
Packaging Details: Caron box
Product: Integrated Weight Inspection Systems with Standard Operating Procedures
Weighing Range: 0.1g - 150kg
Accuracy Tolerance: ±0.1% of reading or ±0.2g (whichever is greater)
Repeatability: ±0.05% of capacity
Throughput Speed: 50-400 packages/minute
Minimum Detectable Deviation: 1σ process capability (Cp≥1.33)
Tare Compensation Range: 0-30% of gross weight
Conveyor Width: 200-600mm adjustable
Rejection Mechanism: Pneumatic (0.6-1.0MPa)
IP Rating: IP54 (standard)/IP66 (washdown)
Internal Calibration: Auto-cal with NIST-traceable weights
External Calibration: Annual by accredited lab
Test Weight Class: F1 (routine)/E2 (high-precision)
Record Retention: 7 years minimum
Audit Trail: Timestamped operator actions
Report Generation: Customizable PDF/Excel formats
Operating Temperature: 5°C to 40°C
Humidity: 20% to 80% RH non-condensing
Vibration Limits: <0.1g RMS (10-500Hz)
Preventive Maintenance: Quarterly full system inspection
Component Lifespan: Load cells: 5 years/10M cycles
Spare Parts Inventory: Critical 48hr replacement guarantee
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Integrated Weight Inspection Systems with Standard Operating Procedures

Integrated Weight Inspection Systems with Standard Operating Procedures


1. Overview

An Integrated Weight Inspection System combines automated weighing technology with a structured framework of Standard Operating Procedures (SOPs). This approach is essential for industries like pharmaceuticals, food and beverage, and chemicals, where precision, consistency, and compliance are paramount. It ensures that weight inspections are not only fast and accurate but also repeatable and fully auditable.


2.The System: Merging Hardware and Software

An integrated system goes beyond a standalone checkweigher. It consists of:

  • Automated Weighing Equipment: High-speed scales, often a checkweigher, that dynamically measure product weight.

  • Data Management Software: The system's "brain" that collects, stores, and analyzes weight data in real-time. This software can be integrated with enterprise resource planning (ERP) or manufacturing execution systems (MES) for seamless data flow.

  • Reject Mechanisms: Automated devices that physically remove non-compliant products from the production line based on data from the weighing equipment.

This integration allows the system to not only weigh products but also to automatically log data, generate reports, and trigger alarms or corrective actions without manual intervention.


3.The Power of the Combination

The synergy between an integrated system and its SOPs creates a powerful tool for quality control. The automated system provides speed and precision, while the SOPs provide the consistency and accountability necessary to meet legal and industry standards. Together, they form a robust framework that minimizes human error, optimizes production, and provides a comprehensive, documented record of every product's weight inspection.



Specifications:

ParameterSpecifications
Weighing Range0.1g - 150kg
Accuracy Tolerance±0.1% of reading or ±0.2g (whichever is greater)
Repeatability±0.05% of capacity
Throughput Speed50-400 packages/minute
Minimum Detectable Deviation1σ process capability (Cp≥1.33)
Tare Compensation Range0-30% of gross weight
Conveyor Width200-600mm adjustable
Rejection MechanismPneumatic (0.6-1.0MPa)
IP RatingIP54 (standard)/IP66 (washdown)
Internal CalibrationAuto-cal with NIST-traceable weights


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