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Food Industry Checkweighers to Ensuring Weight Accuracy and Safety Compliance

Categories Automatic Checkweigher
Model Number: Food Industry Checkweighers
Place of Origin: CHINA
MOQ: 1 set
Price: Negotiation
Supply Ability: 2000 set per month
Delivery Time: 10-30days
Packaging Details: Caron box
Product: Food Industry Checkweighers
Accuracy Class: Y(b) (±0.1g) to Y(a) (±0.01g)
Minimum Weighable Value: 20× readability (e.g., 2g for 0.1g scale)
Throughput Speed: 100–600 items/minute
Material Contact Surfaces: 316L stainless steel, FDA-grade plastics
IP Rating: IP69K (high-pressure washdown)
Cleanability: CIP (Clean-in-Place) compatible
Metal Detection: Ferrous: 0.3mm / Non-ferrous: 0.5mm
X-ray Inspection: Bone, glass, stone detection (0.8–2.0mm)
Audit Trail: 21 CFR Part 11-compliant electronic records
ERP Integration: SAP, Oracle, Rockwell MES
Type: Pneumatic pusher / air knife / diverter
Speed: <10ms activation time
Operating Temp: -30°C to +50°C (freezer to hot filling)
Humidity Range: 10–95% RH (non-condensing)
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Food Industry Checkweighers to Ensuring Weight Accuracy and Safety Compliance

Food Industry Checkweighers to Ensuring Weight Accuracy and Safety Compliance


1. Introduction

Modern food production facilities rely on high-precision checkweighers to simultaneously achieve two critical objectives:

  1. Metrological Accuracy - Guaranteeing correct net weights to avoid costly "giveaway" and comply with trade regulations

  2. Safety Compliance - Detecting physical contaminants while meeting stringent food safety standards (FDA, EU, HACCP)

These systems serve as the final quality gate before products reach consumers.


2. Food Safety Features

  • Hygienic Design

    • 316L stainless steel construction (3-A Sanitary Standard compliant)

    • IP69K-rated electronics (withstands high-pressure washdowns)

    • EHEDG-certified quick-release mechanisms

  • Contaminant Detection

    • Integrated metal detection (ferrous: 0.3mm, non-ferrous: 0.5mm sensitivity)

    • X-ray compatible models (detects bones/glass down to 0.8mm)

    • Allergen control zoning (color-coded components)


3. Advanced Technologies

3.1 AI-Enhanced Systems

  • Dynamic compensation for product temperature variations

  • Predictive giveaway control using historical data trends

  • Automatic product recognition (handles mixed SKU lines)

3.2 Industry 4.0 Integration

  • Blockchain weight records (immutable batch documentation)

  • Digital twin synchronization (simulates line adjustments)

  • IoT-enabled calibration (self-diagnosing load cells)


Conclusion:
Food-grade checkweighers have evolved from simple scales to smart food safety hubs, combining regulatory compliance, operational efficiency, and brand protection in one system. Proper implementation reduces

giveaway by 2–4% of production costs while eliminating weight-related regulatory violations.



Specifications:


ParameterSpecification
Accuracy ClassY(b) (±0.1g) to Y(a) (±0.01g)
Minimum Weighable Value20× readability (e.g., 2g for 0.1g scale)
Throughput Speed100–600 items/minute
Material Contact Surfaces316L stainless steel, FDA-grade plastics
IP RatingIP69K (high-pressure washdown)
CleanabilityCIP (Clean-in-Place) compatible
Metal DetectionFerrous: 0.3mm / Non-ferrous: 0.5mm
X-ray InspectionBone, glass, stone detection (0.8–2.0mm)
Audit Trail21 CFR Part 11-compliant electronic records


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