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IEC 62196-3 6500A High Current EV Connector Temperature Rise Test System

Categories EV Connector Testing Equipment
Dimensions: 1000mm (W) × 1300mm (D) × 1800mm (H)
Temperature Rise Setting Range: 0–100°C
Maximum Output Voltage: DC less than DC 15V
Temperature Measurement Points: 16 channels
Price: Customized
Weight: 400kg
Temperature Measurement Range: 0–260°C
Brand Name: Sinuo
Model Number: SNQC1006B-6500A
Certification: Calibration Certificate (Cost Additional)
Place of Origin: China
MOQ: 1
Payment Terms: T/T
Supply Ability: 10 Sets Per Month
Delivery Time: 30 Days
Packaging Details: Export packing
Constant Adjustable Test Current Output: DC 200–6500A
Sampling frequency: 100ms to 1800s
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IEC 62196-3 6500A High Current EV Connector Temperature Rise Test System

IEC 62196-3 6500A High Current EV Connector Temperature Rise Test System

Complied Standards & Clauses

This advanced test system is designed in compliance with IEC 62196-1 Ed.4 CDV 2020 (clause 12.3, clause 24, table 10, clause 34.2, 34.4, and 35.4), IEC 62196-2, IEC 62196-3, and other relevant standards.

Product Overview

The 6500A High Current EV Connector Temperature Rise Test System is designed for evaluating thermal performance of electric vehicle charging connectors under high current conditions.

The system applies controlled current up to 6500A and measures temperature changes at terminals, contacts and conductive parts to verify EV charging interface safety and reliability.

It is suitable for EV plug, socket outlet and vehicle connector testing according to IEC 62196 requirements.

Equipped with proprietary software and computer control, the system enables fully automated test execution and data analysis. Its intuitive operation and precise performance provide an efficient solution for temperature rise assessment and compliance verification of electric vehicle charging interfaces and related components.

Technical Parameters

Output Workstation1 DC output station
Maximum Output VoltageDC less than DC 15V
High Current OutputDC 200A–6500A
Current Display Accuracy±(0.25% of reading + 0.25% of range), resolution 1A
Voltage Display Accuracy±(0.25% of reading + 0.25% of range), resolution 0.01V
Test Current Stability±(1% of set value + 0.5A), response time approximately 1s
Control Contact Power SupplyCurrent range AC (0–2) A
Operating ModesContinuous mode, On/Off mode, Automatic temperature control mode
Continuous On/Off Mode

1. Continuous Mode Test Time: 0.01–99.99 hours

2. On/Off Mode Power On/Off Time: 0.01–99.99 hours

3.On/Off Count: 1–9999 times, stops automatically when the count is reached

4.Current Setting: Programmable control settings (can be configured according to IEC62196, with time and current combinations as shown in the table below)

Automatic Temperature Control Mode

The system can set a stable temperature rise value and automatically find the appropriate current value.

• Temperature Rise Setting Range: 0–100°C

• Stability Accuracy: ±0.5°C

• Automatically calculates the required current for the desired temperature rise

Voltage Display Accuracy±(0.25% of reading + 0.25% of range), resolution 0.01V
Temperature Measurement Range

0–260°C, Accuracy: ±0.3% of reading + 1°C; Resolution: 0.1°C

Temperature Measurement Points

16 channels (including 1 point for measuring ambient temperature)

Thermocouple Types Supported

The instrument supports J, K, T, E, S, N, B, R types of thermocouples.

Thermocouple Used for Measurement

USA Ω Company K-type 30AWG fine wire thermocouples, length 2 meters, 20 pieces in total

Control Contact Power SupplyCurrent range AC (0–2) A
Operating ModesContinuous mode, On/Off mode, Automatic temperature control mode
Test Current Stability

±(1% of set value + 0.5A), response time approximately 1s

Current Display Accuracy±(0.25% of reading + 0.25% of range), resolution 1A
Testing Functions

  • EV connector temperature rise test
  • High current carrying test
  • Contact heating test
  • Terminal temperature measurement
  • Thermal stability evaluation
  • Charging interface safety verification

What can this system test?

It can test EV plugs, sockets, vehicle connectors and charging interface components.

Why perform temperature rise testing?

Temperature rise testing verifies safe current carrying capability and prevents excessive heating during EV charging.

What is the temperature measurement range?

The temperature measurement range is 0–260℃ with accuracy of ±0.3% of reading +1℃ and resolution of 0.1℃.

What operating modes are available?

The system supports continuous mode, ON/OFF mode and automatic temperature control mode for different EV charging connector test requirements.

Quality IEC 62196-3 6500A High Current EV Connector Temperature Rise Test System for sale
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