10-30Mold/Min Pressure Thermoforming Machine Intelligent Control Three Station

Machine Introduction:

As a masterpiece of our company's deep cultivation in the field of thermoforming, the HX-7185 fully automatic positive and negative pressure three station thermoforming machine, with cutting-edge technology integration and humanized design, breaks the efficiency and accuracy limitations of traditional plastic molding equipment, providing stable, flexible and efficient processing support for plastic product production in various industries, and becoming the core equipment for enterprises to improve production capacity and quality.

1. Control system: intelligent interaction, efficient operation, and maintenance
The control system serves as the "hub" of the equipment, balancing operational convenience and operational efficiency, and adapting to the needs of domestic production scenarios
Human computer interaction and remote support: Equipped with ultra-high definition MCGS color IoT touch screen, in case of equipment abnormalities, remote monitoring and troubleshooting can be achieved through online inspection. At the same time, remote program upgrades and problem-solving are supported, reducing on-site debugging costs and downtime.
Self-developed adaptation system: Based on the operating habits of domestic operators, the control system is independently developed. The fastest idle testing can reach 50 modes/minute, with comprehensive functional coverage and low difficulty in getting started. Personnel with basic knowledge of operating ordinary equipment can operate independently in 1-2 days; Those who have experience with other all-in-one machines can master it proficiently within one day.
Full process intelligent monitoring: integrating production counting monitoring, automatic lubrication of workstations, automatic lubrication of chain tracks, vacuum maintenance prompt functions, while supporting document storage and internal IO point monitoring, facilitating real-time monitoring of production progress and equipment status, reducing management difficulty.
Quick mold change and debugging: It can save key data such as the height of the molding station mold, the cutting position of the cutting die, and the width of the main beam. With the design of an automatic mold locking station, production can be quickly started by simply calling the first saved data. Compared to square workstation models, the speed of mold changing and machine adjustment can be increased by more than 30 minutes.
For details of other control systems, please refer to the equipment manual.

2. Loading area: Stable feeding with high load to assist in continuous production
The loading area is designed with strong power and humanization to ensure efficient transportation of raw materials
Using a 2.2KW high-power motor to drive feeding, the maximum roll diameter can reach 700mm, and the maximum load capacity of a single piece of material is 500KG, meeting the continuous supply demand of large quantities of raw materials and avoiding frequent material changes that interrupt the production rhythm.
The feeding process is driven by rubber rollers and equipped with two seamless steel pipe rods for easy and quick replacement of sheets. At the same time, a silicone oil spraying device is installed in the feeding sheet area to effectively improve the demolding efficiency of subsequent processes and reduce raw material loss.

3. Heating area: Constant temperature and durability, precise temperature control to ensure quality
The heating area provides a stable heat source for molding through high-quality components and scientific design
Furnace structure: The electric furnace adopts a specific aluminum furnace design, which is not easily deformed in high-temperature environments. Installing insulation cotton on the back of the heating brick electric furnace can extend the service life of the heating wire and reduce energy consumption.
Core heating components: The heating brick is equipped with Swedish Cornell heating wire, which has the advantages of fast heating, good constant temperature effect, long service life, and enjoys a 5-year ultra long warranty; The specification of high-temperature wire is 2.5mm ² (only 1.5mm ² is used by some peers) to ensure the durability and anti-aging ability of the wire and reduce the frequency of component replacement.
Temperature control module: Adopting imported temperature control equipment from Japan, it has high temperature control accuracy, easy operation, and can quickly adapt to the heating needs of different materials, ensuring production stability.
Workstation adaptation design: The electric furnace adopts a design that extends into the workstation, ensuring that the mold is always installed in the center, reducing workstation wear caused by mold imbalance, and extending equipment service life.

4. Molding area: Efficient and stable, easy to change molds to increase production capacity
The molding area determines the product form, and strong power and intelligent design ensure mass production efficiency:
Basic parameters: forming length of 850mm, width of 710mm, using four stages of upper and lower furnace heating; The maximum molding height is 150mm, which can meet the production needs of most complex-shaped products.
Power and continuous operation capability: Both the upper and lower molds are equipped with high-power servo motors, ensuring stable power output and 24-hour continuous operation of the equipment, suitable for large-scale production scenarios.
Mold protection design: The water valve only supplies water to the mold during automatic production, avoiding condensation problems during shutdown and debugging (preventing mold rusting and surface defects of the product).
Quick mold changing mechanism: adopting a side up mold and automatic mold locking design, greatly reducing mold changing time; At the same time, it has a high memory function for molding molds, which can call the high and low data of the molds saved during the first production, without the need for repeated mold adjustment, and can be directly assembled for production, improving efficiency.

5. Cutting area: Strong and precise cutting, reducing losses
The cutting area balances strength and accuracy, adapting to diverse material processing needs:
Basic specifications: The cutting size is 630 × 750mm, and the cutting upper mold is equipped with a heating knife electric control system, which can adjust parameters according to material characteristics.
Cutting power: Both the upper and lower cutting mechanisms are driven by a high-power servo, with sufficient cutting force to easily handle cutting operations of various thicknesses of materials, avoiding problems such as incomplete cutting and burrs.
Quick mold change and precise debugging: adopting a side-mounted mold and automatic mold locking design to reduce mold change time; Support the saving of cutting position data for the knife mold, adjust the cutting depth through numbers, and adjust the knife more accurately without easily damaging the knife mold. Directly calling the first saved data during secondary production allows for direct mold production, reducing product loss during debugging.

6. Robot arm system: stable stacking, suitable for various venues
The robotic arm system ensures efficient discharge and stacking of products, adapting to different production environments:
Power and continuous operation: The mechanical arm adopts a high-power torque servo for stacking up and down, with strong power, ensuring that the whole machine can operate continuously for 24 hours without any shutdown concerns.
Stacking and discharging modes: Supports up and down stacking modes, with side discharge design for flexible adaptation to various site layouts, improving workshop space utilization.

7. Material receiving system: stable and durable, easy to adjust
The material receiving system is designed with reliability to ensure the quality of winding and reduce the risk of equipment failure
Driven by a torque reducer, the adjustment operation is simple and the winding force is sufficient; Compared to traditional variable frequency motor control, it can effectively avoid motor burnout and improve equipment durability.

8. Chain track transmission system: precise pull tab, wear-resistant, and durable
The chain track transmission system is the key to ensuring the accuracy of sheet conveying and the service life of equipment:
Strong pulling ability: The pulling servo adopts a high-power design, which can easily pull sheets with a thickness of up to 2.0mm, adapting to the production needs of thick materials.
Automatic track change and data memory: Supports the automatic track change function. After inputting mold width data, the width of the beam can be automatically adjusted. The width data of the main beam can be saved and directly called during later production, greatly improving the efficiency of machine adjustment and mold replacement.
Precision transmission and wear-resistant design: using high-precision reducers, coupled with spline shafts as the transmission shaft, to ensure the accuracy of the pull tab; The chain track adopts a hardened oxide beam with guide beads, which has less wear and longer service life during 24-hour continuous operation; The chain adopts imported Donghua guide bead chain, with non explosive edge ties, and has undergone quenching and hardening treatment for stability and wear resistance.

9. Cooling system: efficient cooling, speed up production
The cooling system provides a guarantee for the stable operation and production efficiency of the equipment:
Equipped with a 15P high-pressure pump chiller, it has an excellent cooling effect and can quickly remove heat from equipment and products, effectively improving production speed and ensuring stability during continuous production.

10. Vacuum system: Instantaneous pressure relief to ensure molding quality
The vacuum system directly affects the quality of product molding, and the design focuses on efficiency and consistency:
The combination of a high flow vacuum pump and a large volume vacuum tank can meet the demand for instantaneous vacuum release, ensuring that the plastic sheet quickly and tightly adheres to the mold, reducing defects such as bubbles and wrinkles in the product, and improving the molding quality and batch consistency.

11. Lubrication system: comprehensive lubrication, extending service life
The lubrication system is designed for key components of the equipment, balancing lubrication effectiveness and industry compliance:
Workstation lubrication: Using a high-pressure lubrication pump, the 00 # grease can be accurately delivered to each joint of the workstation, effectively preventing workstation failures and ensuring smooth operation of the equipment.
Chain lubrication: Using food-grade chain oil that can withstand 300 ℃ high temperature, while lubricating the chain, the chain guide rail is maintained to reduce component wear and comply with hygiene standards in industries such as food and medicine.

Machine parameters:

            Hengxing Company was established in 1999. It is one of the earliest manufacturers of blister machines in China. We

mainly produce full-automatic positive and negative pressure multi-station Suction thermoforming machines and high-frequency machines. Blister packaging-related equipment and so on.

           Our products are exported to countries worldwide. For example, in Southeast Asian, Mexico, and South Africa,  our machinereceived high praise from customers. The products we manufacture meet environmental production standards. For example,Cornstarch lunch boxes. We also offer overseas repair services. We will support you in all aspects of technology and qualityafter-sales. We have a complete set of technical team and a one-stop service

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