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Full-Automatic Intelligent Coiler JLK-630/1+6+12+18+24 with Separate Motor Drive

Categories Rigid Stranding Machine
Brand Name: BH
Model Number: JLK
Certification: ISO,CE
Place of Origin: China
MOQ: 1 set
Price: By Negotiation
Payment Terms: T/T, L/C, D/A, D/P
Supply Ability: 30 sets per month
Delivery Time: 105-115 days
Packaging Details: Standard Sea Worthy Package
product name: Full-Automatic Intelligent Coiler JLK-630/1+6+12+18+24 with Separate Motor Drive
Material: Copper, Al wire and Steel wires
Usage: Stranding
Max. Stranded Conductor OD: φ45 mm
Shape: Automatic machine shape
Max Haul-off Force: 15T
color: Customer Requirement
Warranty: 12 months
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Full-Automatic Intelligent Coiler JLK-630/1+6+12+18+24 with Separate Motor Drive

Full-Automatic Intelligent Coiler JLK-630/1+6+12+18+24 with Separate Motor Drive


1. Application


This machine is mainly used for the production of large-section and large-length steel-core aluminum stranded wire and copper, aluminum and


aluminum alloy conductors without back-twist stranding; it can also be used for the non-back-twist twisting and compacting of round, special-


shaped and sector-shaped conductor cores.


2.Main technical parameters


Model (Rigid Stranding Machine)JLK-630/6JLK-630/6+12JLK-630/6+12+18+24
Diameter of single wireCopperφ1.5-5 mmφ1.5-5 mm φ1.5-5 mm 
Aluminumφ1.8-5 mmφ1.8-5 mmφ1.8-5 mm
Maximum stranded conductor ODφ15 mmφ25 mmφ45 mm
Stranding Pitch6 Bobbin Stranding Cage60-500 mm60-500 mm60-500 mm
12 Bobbin Stranding Cage75-560 mm75-560 mm
18 Bobbin Stranding Cage92-680 mm
24 Bobbin Stranding Cage108-790 mm
Rotating Speed6 Bobbin Stranding Cage258 r/min258 r/min258 r/min
12 Bobbin Stranding Cage236 r/min236 r/min
18 Bobbin Stranding Cage202 r/min
24 Bobbin Stranding Cage176 r/min
CapstanCapstan Wheel Diameter1250 mm1600 mm2000 mm
Maximum Haul-off Force8 T10 T15 T
Bobbin SizePND630PND630PND630
Center Payoff BobbinPND630PND630PND630
Take-up Bobbin1800mm2500mm2500mm
Maximum Haul-off Linear Speed35m/min40 m/min50 m/min
Central Height1000 mm1100 mm1100 mm

3.Main features


3.1 The whole machine is driven by the independent motor, and each section of the cage and capstan are driven by a separate permanent magnet


synchronous servo motor. The cage is driven to rotate through a dedicated gearbox, which simplifies the structure compared to traditional ground


shaft linkage driven rigid type strander and makes equipment maintenance more convenient.


3.2 The control of the whole machine adopts Inovance series PLC, and various production process parameters are set through the touch screen.


Each section of the cage and capstan are driven by a Jiangsu Zhima servo motor, and the motor driver is a frequency converter device. To ensure


transmission accuracy, the transmission motor adopts a grating encoder feedback, and the whole machine adopts a bus communication method to


ensure signal transmission accuracy. In actual production, users set the process parameters such as the pitch of each section of the cage and the


speed of the production line on the touch screen according to the required cable specifications. When starting up, the speed of each transmission


part is automatically calculated by PLC to ensure the synchronization of the whole machine and the accuracy of the twisted wire pitch, and to


achieve stepless speed regulation of the whole machine. The electronic control system has advanced technology, convenient operation, and


reliable operation.


3.3 The pulse principle is used to detect wire breakage, which can accurately determine the wire breakage signal of any bobbin in each section of


the cage, ensuring detection accuracy. Through the display on the touch screen, the operator can quickly solve the problem and start the next start


up.


3.4 The machine uses Inovance programmable controller and field bus to unified command and coordinate the working status of all parts of the


machine, and uses a frequency converter to control the starting and operation of the AC motor. Inovance touch screen is used to set and display


various process parameters. The electronic control system is technologically advanced, easy to operate and reliable in operation.


3.5 The mechanical and electrical control of this structure adopts the currently most advanced full-automatic coil loading and unloading process in


China, which greatly improves the work efficiency of coil loading and unloading!


4. Main components


4.1 Φ630 Pay-off stand


4.2 #type wire guiding stand


4.3 6B,12B,18B,24B strander


4.4 Wire assemble die & compacting device


4.5 Horizontal meter counter(Mechanical, Electronic)


4.6 Φ 2000 strong double capstan


4.7 Top-mounted Φ2500 Gantry-type Take-up and Pay-off Stand


4.8 Electric control system


4.9 Safety protection system


4.10 Side-mounted Horizontal Coil Loading System


5.Photos



6. Packing photos



7. Our factory and company introduction

Hebei Baohong Electrical Machinery Co., Ltd. was founded on August 1, 2006. Located in the industrial zone of Shawa Township, Hebei City,


which lies at the triangular center of Beijing, Tianjin and Shijiazhuang, the company enjoys convenient transportation and abundant iron and steel


resources. Starting with the production of stranding machine series products, it has undergone 18 years of development. By fully relying on talent


advantages and technical strength, the company continuously researches and develops new technologies and processes, achieving steady


growth and gradually evolving into a comprehensive economic entity with advanced manufacturing technology, strong production capacity, and


sales networks covering the whole country and overseas.


The company covers a factory area of 30,000 square meters, with more than 100 employees, including 12 mechanical and electrical engineers,


and its processing equipment totals more than 60 million yuan. Currently, through the introduction of large-scale processing equipment and the


research, development and improvement of processes, the company has become the only manufacturer in China that produces JLK cage


stranding machine series units on an assembly line.

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