PU Sprayed Foaming HDPE Winding Preinsulation Pipe Manufacturing System

Product Description

Pipe diameter range: 500-1600MM
Polyurethane spraying polyethylene wrapping pre-insulated pipe production line is used for the production of polyurethane prefabricated direct buried thermal insulating pipes, which are widely used in the field of heating, cooling and crude oil transportation.


Main features of the PU Spray insulation pipe:
1. The density of polyurethane is uniform and controllable.
2. Polyurethane rigid foam has no empty spaces.
3. The surface of polyurethane foam is rough, the shear strength (friction) to the polyethylene outer casing is greater than 200Kpa.
4. The thickness of the polyurethane insulation layer and the thickness of the polyethylene outer casing can be adjusted according to the design.
5. The production has a high degree of automation.

Product Parameters

The spraying and winding production process ensures the uniformity of the density of the insulation layer, improves product quality, and reduces production costs.

PUF spray PE winding preinsulated pipe production line consists of the following parts:

1) Steel pipe outwall shot blasting line

2) Polyurethane spray molding line
3) Polyethylene sheet extruding winding line
4) Water cooling line
5) End-cutting equipment

Main line Composition of the polyurethane coating steel preinsulated pipe equipment:

No.	name
1	External wall Shot blasting rust removel machine
2	Medium-frequency induction heating furnace
3	Polyurethane spray foaming unit
4	pipe rotator trolley
5	Single screw extruder and diehead mould
6	Finished pipe ends trimming machine
7	pipe Conveyers and racks
8	Electrical system and PLC

Detailed Photos

Production line equipment Photos show

Rust Removal
First, the surface of the steel pipe is derusted, usually by shot blasting or sand blasting, to ensure that the surface is clean and free of rust, oil and other impurities. Preheating: The cleaned steel pipe is preheated so that the subsequent polyurethane foam can better adhere to the steel pipe surface.

Polyurethane spray molding line

The polyurethane raw materials (isocyanate and polyol) are mixed in a high-pressure foaming machine and evenly sprayed onto the surface of the preheated steel pipe. The polyurethane raw materials rapidly foam on the surface of the steel pipe, forming an insulating layer.

Polyethylene sheet extruding winding line

Polyethylene (PE) is wrapped around the polyurethane insulation layer to form an outer sheath. Cooling and shaping: The wrapped pipe is cooled and shaped to ensure that the outer sheath and insulation layer are tightly bonded to form a stable structure.

PE Jacket Water quenching

Wrapped finished pipe

Qingdao Huashida Machinery Co., Ltd was established in 2003. Since its inception, Huashida has focused on plastic polyurethane insulation pipe production line, 3LPE anticorrosion pipe production line, large diameter underground pipe production line and plastic pipe joints for 20 years. We always attach great importance to research and development,collaborating closely with Beijing University of chemical technology, Qingdao university of technology and scientific research institutions. by absorbing advanced technology home and abroad, after 22 years of endeavor we now rank one of the top 3 manufacturers in the industry in China. Huashida machines have been well received in Saudi Arabia, Kazakhstan, Uzbekistan, United Arab Emirates, Turkey, Russia, etc.

Shipment

1. company profile

Qingdao Huashida Machinery Co., Ltd. is located in Qingdao High & New Technology Industrial Area- Qingdao Huashida industrial Park, covers an area of about 4000 square meters. We have tens of years experience in plastic pipe, sheet, and board extrusion lines, and pipe joints and welding tools such as heat shrinkable sleeve, Electro fusion sleeve etc.

2. main products

Our main products include as following,HDPE PU pre-insulation Jacket Pipe extrusion line,3PE steel pipe anticorrosion&coating machinery,Rubber&plastic foam flexible insulation tube/sheet production line,HDPE water supplying pipe extrusion line,PE PP sheet board extrusion line,Heat shrinkable sleeve production line,Hollow wall spiral pipe production line,Plastic welding rod extrusion line,Radiation cross-linked PE heat shrinkable sleeve,Electro fusion tape,Portable extrusion welder.

Our machines make products what are widely used as jacket pipe of PU foam insulation pipe in municipal heating pipe system; Municipal water supplying and drainage pipeline; Oil and gas pipeline; Pipe joints of plastic drainage water pipes, PU foam insulation pipelines, 2PE/3PE oil and gas pipelines;
Besides manufacturing machines, we also make Heat shrinkable sleeves and electro fusion sleeves and plastic welders, which are widely used as pipe joints and sealings of plastic drainage water pipes, PU foam insulation pipelines, 2PE/3PE oil and gas pipelines;

4. Our certificates and Patents

5. Global market
Our purpose is to supply highest cost-effective products and the most suitable solutions to our clients, as well as intimate help and service, on this basis we reach a win-win situation.
For over 14years We have exported to many foreign countries, such as Russia, Iran, Turkey, U. A. E, Sudan, Ukraine, Uzbekistan, Azerbaijan, South Asia, Poland etc.

6. Core Team

The guarantee period is 12 months from the date of installing, but no more than 14 months from the date of delivery. After this period we are obliged to provide with lifelong service at the expense of Buyer.During the warranty period we are responsible to provide trouble shootings and help the customer to solve the problems, provide spare parts which are broken, except breakings caused by the Buyer.We will provide the technical service train the workers from the buyers for free.We can also send technicians to the buyer's companies abroad for help installation and testing the lines. But the buyer shall pay for the round trip tickets, accommodation, transportation, medicine treatment and insurance of the technicians in foreign countries and some salary accordingly.