Product Description
6J12 Precision Resistance Alloy Tube
Product Overview
6J12 precision resistance alloy tube, a high-performance functional
alloy product independently developed and manufactured by Huona New
Material, is a typical manganese-copper (Mn-Cu) based precision
resistance alloy tube. Crafted via advanced vacuum smelting,
precision extrusion, and controlled atmosphere annealing processes,
this tube maintains the core performance advantages of 6J12 alloy
while featuring a hollow tubular structure. It integrates ultra-low temperature coefficient of resistance (TCR), stable high resistivity, and excellent mechanical strength—making it an ideal material for precision current shunts,
high-stability sensor casings, and special resistance components in
aerospace, metrology, and industrial control fields that require
both resistance performance and structural lightweight.
Standard Designations & Material Foundation
- Alloy Grade: 6J12 (Chinese standard manganin precision resistance alloy grade;
belongs to Mn-Cu-Ni series)
- International Equivalents: Similar to DIN 17471 CuMn12Ni2, ASTM B193 Manganin, UNS C75400
(for high-precision resistance scenarios)
- Form: Seamless tube (standard); welded tube (customizable for
large-diameter specifications)
- Compliant Standards: Adheres to GB/T 1234-2019 (Chinese standard for resistance
alloys), GB/T 8890-2015 (standards for seamless copper alloy
tubes), and IEC 60404-8-2
- Manufacturer: Huona New Material, certified to ISO 9001 and RoHS, with
specialized production lines for precision alloy tube extrusion and
processing
Key Advantages (vs. Common Alloy Tubes & Solid 6J12 Bars)
6J12 alloy tube stands out for its unique combination of resistance
performance and tubular structural advantages:
- Superior Resistance Stability (Core Advantage of 6J12):
Temperature coefficient of resistance (TCR) as low as ±5 ppm/°C
(-50℃ to 150℃), far lower than constantan alloy tubes (±20 ppm/°C)
and copper alloy tubes (±4000 ppm/°C). Resistivity remains stable
at 0.48±0.02 μΩ·m (20℃), with resistance drift <0.005% after
1000 hours of operation at 100℃—critical for precision current
measurement and resistance control.
- Tubular Structure Advantage:
Hollow structure achieves 30-50% weight reduction compared to solid
6J12 bars of the same outer diameter, meeting lightweight
requirements for aerospace and automotive electronic components.
Meanwhile, the inner cavity can be used for heat dissipation or as
a channel for fluid medium, expanding application scenarios (e.g.,
integrated sensor tubes with both resistance sensing and fluid
guiding functions).
- Excellent Mechanical & Processing Performance:
Seamless extrusion process ensures uniform wall thickness and
structural integrity—tensile strength reaches 450-500 MPa (annealed
state) and elongation ≥25%, enabling bending, flaring, and
threading without cracking. The smooth inner/outer surfaces (Ra
≤0.8μm) reduce fluid resistance and facilitate precise resistance
value calibration.
- Strong Corrosion & Thermal Stability:
Mn-Cu-Ni alloy composition forms a dense passive film, resisting
atmospheric corrosion, freshwater, and mild chemical environments
(pH 4-10). Passes 1000-hour ASTM B117 salt spray testing with
negligible performance decay. Low thermoelectric potential (≤1μV/℃
vs. copper) ensures stable signal transmission in low-voltage
circuits.
Technical Specifications
Attribute | Value (Typical) |
Chemical Composition (wt%) | Cu: 84.0-86.0%; Mn: 11.0-13.0%; Ni: 2.0-3.0%; Fe: ≤0.3%; Si: ≤0.1%;
C: ≤0.05% |
Outer Diameter Range | 2mm - 50mm (tolerance: ±0.05mm for ≤10mm; ±0.1mm for >10mm) |
Wall Thickness Range | 0.2mm - 5mm (tolerance: ±0.02mm for ≤1mm; ±0.05mm for >1mm) |
Length | 500mm - 6000mm (cut-to-length available: ≥100mm) |
Resistivity (20℃) | 0.48±0.02 μΩ·m |
Temperature Coefficient of Resistance (TCR) | ±5 ppm/°C (-50℃ to 150℃) |
Thermoelectric Potential (vs Cu) | ≤1 μV/℃ (0℃ to 100℃) |
Operating Temperature Range | -50℃ to 120℃ (continuous); Short-term: up to 150℃ (≤1 hour) |
Tensile Strength | Soft (annealed): 450-500 MPa; Half-hard: 550-600 MPa; Hard: 650-700
MPa |
Elongation (25℃) | Soft: ≥25%; Half-hard: 15-20%; Hard: ≤10% |
Hardness (HV) | Soft: 130-150; Half-hard: 180-200; Hard: 230-250 |
Surface Roughness (Ra) | Inner/Outer: ≤0.8μm (polished finish optional: ≤0.2μm) |
Product Specifications
Item | Specification |
Tube Type | Seamless tube (standard); welded tube (custom for outer diameter
>50mm) |
Surface Finish | Bright annealed (oxide-free, oil-free); optional polished finish
for high-precision applications |
Roundness | ≤0.05mm (for outer diameter ≤10mm); ≤0.1mm (for outer diameter
>10mm) |
Straightness | ≤1mm/m |
Machinability | Compatible with CNC turning, milling, threading, and flaring; no
burrs after processing |
Weldability | Suitable for TIG welding and spot welding—welded joints have
resistance variation ≤0.1% |
Packaging | Vacuum-sealed in anti-oxidation aluminum foil bags with desiccants;
wooden crates or steel frames for long-length tubes to prevent
deformation |
Customization | Non-standard outer diameter/wall thickness; special temper
adjustment; inner cavity polishing; anti-tarnish passivation
treatment |
Typical Applications
- Precision Current Shunts: Tubular current shunts for high-voltage power meters and EV
battery management systems (BMS)—hollow structure facilitates heat
dissipation, ensuring stable resistance under high-current
conditions.
- Special Sensor Casings: Integrated sensor tubes for pressure/temperature composite
sensors—6J12's resistance stability enables accurate signal
conversion, while the inner cavity accommodates sensing elements.
- Aerospace Components: Lightweight resistance tubes for aircraft avionics and satellite
communication equipment—weight reduction meets aerospace payload
requirements without compromising performance.
- Industrial Control Valves: Resistance-adjustable control valves for fluid systems—6J12's
resistance performance enables precise flow control, and the
tubular structure serves as a fluid channel.
- Metrology Equipment: Standard resistance tubes for laboratory calibration
instruments—ultra-low TCR ensures long-term calibration accuracy
(error ≤0.01%).
Huona New Material implements strict quality control for 6J12 alloy
tubes: each batch undergoes XRF chemical composition analysis,
high-precision TCR testing (temperature-controlled resistance
tester with accuracy ±0.1 ppm/°C), wall thickness uniformity
inspection (ultrasonic thickness gauge), and pressure resistance
testing (for fluid-carrying applications). Free samples (100mm
length) and detailed material test reports (MTR) are available upon
request. Our technical team provides tailored support—including
tube size optimization, processing technology guidance, and
resistance performance matching—to help customers maximize the
application value of 6J12 alloy tubes.