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Vacuum Hydrocarbon Cleaning System with 40-90℃ Adjustable Hot Air Drying and 30-50 kHz Ultrasonic Frequency

Categories Vacuum Hydrocarbon Cleaning Line
Brand Name: Hongshun
Model Number: HS-6564MFG
Certification: CCC/CE
Place of Origin: Guangdong
MOQ: 1 set
Price: $80,000 to $100,000
Payment Terms: L/C,T/T
Supply Ability: 5 sets / month
Delivery Time: 55 days
Packaging Details: film
Applications: Industry
hot air drying: 40-90℃ adjustable
Work rhythm: 5-7min / basket
Power supply: 380±10%/50HZ
Ultrasonic frequency: 30-50 kHz
drying time: 5-7 minutes
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Vacuum Hydrocarbon Cleaning System with 40-90℃ Adjustable Hot Air Drying and 30-50 kHz Ultrasonic Frequency

Vacuum Hydrocarbon Cleaning System with Dual Drying Modes: Hot Air & Vacuum


Overview Of Vacuum Hydrocarbon Cleaning System:

Our Vacuum Hydrocarbon Cleaning System stands out with dual drying modes—hot air and vacuum—delivering flexible, efficient drying for diverse precision parts across automotive, electronics, and medical sectors.

It integrates deep vacuum cleaning to penetrate blind holes and crevices, removing grease, flux, and metal shavings thoroughly. The dual drying design adapts to different part needs: hot air drying (40-90℃ adjustable) enables fast moisture evaporation for heat-resistant parts like automotive gears; vacuum drying lowers solvent boiling point, realizing gentle, residue-free drying for heat-sensitive components such as electronic circuit boards and medical devices.

The system features intuitive controls to switch drying modes or set hybrid cycles, with 90% solvent recovery to cut operational costs. Equipped with anti-leakage and overheat protection, it ensures safe operation. CE/RoHS compliant, it balances versatility and performance. For manufacturers needing adaptable drying solutions for mixed part batches, this system delivers efficient, damage-free results to meet varied production demands.



Drying Efficiency: Steam Bath & Vacuum Boiling Combination

The HS-6564MFG’s drying process is a standout feature, combining steam bathing and vacuum boiling to achieve fast, thorough drying of precision parts. The 5# and 6# tanks serve as vacuum drying tanks, each equipped with a 150L steam generation system. This system heats hydrocarbon solvent under negative pressure to produce pure solvent vapor (90-130℃), which bathes the parts—preheating them and dissolving any remaining surface solvent.

After steam bathing, the tanks rapidly switch to a high-vacuum state using a two-stage pump system (Cuiman roots pumps + CNST liquid-ring pumps). This creates the "vacuum boiling effect": the reduced pressure lowers the solvent’s boiling point, causing any residual solvent on parts to boil and evaporate in minutes. Unlike traditional heating drying (which risks part damage or fire hazards with hydrocarbons), this method is gentle yet efficient, drying parts in ≥5 minutes per basket—far faster than the 60+ minutes required at atmospheric pressure.

The drying process also enhances part quality: the steam bath removes last traces of oil contamination,while vacuum drying prevents oxidation (by reducing oxygen exposure). An ion fan at the discharge port further cools parts and eliminates static, ensuring parts are ready for immediate use or packaging. This combination of steam and vacuum drying makes the HS-6564MFG ideal for parts requiring strict dryness standards, such as electronic components or aerospace parts.



Consumption of Vacuum Hydrocarbon Cleaning System for reference:

order number

name

wastage

remarks

1

hydrocarbons

Add as required

It depends on the amount of cleaning

2

Filter cotton core

About 12 per month

Replace as required

3

Heat medium oil

100L/2500 hours

Replace every 2500 hours of work

4

Vacuum pump lubricating oil

0.2L/200 hours

Check and add every 200 hours of work

5

power consumption

About 30kw/hour

average value

6

compressed air

400 NL/min

Drive use (cylinder, pneumatic valve)

For a complete technical solution Of Vacuum Hydrocarbon Cleaning System, please contact me. We will customize the design based on your product technical requirements and factory layout.


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