Zirconia Based Containers Jars, Tanks, Bowls, Vials For High-energy Environment Of Planetary Ball Mills

Product Line Overview

This product line consists of zirconia-based containers (jars, tanks, bowls) specifically engineered for the high-energy environment of planetary ball mills. They are designed for two primary functions: grinding (size reduction to nano-scale) and mixing/homogenizing.

1. Zirconia Planetary Grinding Tank

This is the standard and most common type of jar used in planetary ball mills.

Primary Function: Size Reduction. To break down solid materials from coarse particles to fine or even nano-sized powders through high-energy impacts with grinding balls.

Key Characteristic: Designed to withstand extreme mechanical stress and abrasive wear.

Material: Yttria-Stabilized Zirconia (YSZ) for maximum wear resistance and contamination-free processing.

Typical Use Cases:

Preparing samples for material science research.

Grinding ceramic powders before sintering.

Pulverizing geological samples for analysis.

2. Zirconia Mixing Tank / Mixing Jar

While often the same physical jar, this term emphasizes a different primary function.

Primary Function: Homogenization and Mixing. To thoroughly blend two or more different powders or to disperse particles in a liquid to create a uniform slurry or composite material.

Key Characteristic: May have a smoother internal finish to facilitate easy cleaning and efficient rolling motion of the balls for mixing rather than just impact.

Material: Yttria-Stabilized Zirconia (YSZ), chosen for its chemical inertness to not react with the components being mixed.

Typical Use Cases:

Creating homogeneous composite materials (e.g., metal-ceramic composites).

Mixing electrode materials for batteries.

Preparing slurry for thin-film coatings.

3. QM Nano-Scale Grinding Tank

This is a high-precision version of the standard grinding tank, optimized for achieving the smallest possible particle sizes.

Primary Function: Achieving Nano-Scale (1-100 nm) Particle Sizes.

Key Characteristics:

Superior Internal Finish: The inner walls are highly polished to a mirror finish. This minimizes surface roughness, which can trap particles and cause contamination between batches.

Perfect Sealing: Features an advanced lid sealing mechanism (often with a PTFE or silicone gasket and a robust clamping system) to create a completely sealed atmosphere. This is critical for preventing oxidation or moisture absorption during long grinding times required for nano-milling.

Precision Engineering: Manufactured to tighter tolerances to ensure perfect balance at high rotational speeds, which is essential for efficient nano-grinding.

Material: High-purity, nano-grade YSZ to ensure zero contamination.

Typical Use Cases:

Synthesis of nano-powders for catalysts.

Production of nano-pigments and dyes.

Pharmaceutical research requiring nano-sized active ingredients.

4. Wear-Resistant Mixing Tank

This term highlights the key material property that makes zirconia superior for long-term, heavy-duty use.

Primary Function: Providing an exceptionally long service life under highly abrasive conditions, whether used for grinding or mixing.

Key Characteristic: The core benefit is extended durability and cost-saving.

Compared to Alumina: Lasts 5-10 times longer.

Compared to Stainless Steel: Completely immune to rust and provides much higher wear resistance, leading to no metallic contamination.

Material: Yttria-Stabilized Zirconia (YSZ) is inherently wear-resistant. This product emphasizes this trait for applications where jar wear is a primary concern and cost driver.

Typical Use Cases:

High-volume sample preparation labs.

Grinding of very hard materials (e.g., silicon carbide, tungsten carbide).

Any application where frequent jar replacement is undesirable.

Summary Table

Conclusion

All these products leverage the superior properties of zirconia ceramic—exceptional wear resistance, high strength, and chemical inertness. The different names (Grinding Tank, Mixing Tank, Nano-Scale, Wear-Resistant) simply highlight different applications and performance features tailored to meet the specific needs of various laboratory and industrial processes in planetary ball milling.