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Mirror Light Frame Assembly Machine Plasma Treatment Glue Dispensing

Mirror Light Frame Assembly Machine Plasma Treatment Glue Dispensing

The ‌Mirror Light Frame Assembly Machine‌ integrates ‌plasma surface treatment‌ and ‌precision glue dispensing‌ to achieve seamless bonding of smart mirror components. This advanced system ensures high-quality assembly through two key processes: ‌Plasma treatment‌ activates the frame surface by removing contaminants and enhancing adhesive wettability, resulting in stronger molecular adhesion and improved durability. The ‌glue dispensing unit‌ then applies adhesive with sub-millimeter accuracy, eliminating gaps or misalignments that could compromise structural integrity.

Key features include:

Plasma Pre-Treatment‌: Optimizes surface energy for 30% stronger bonds compared to traditional methods.
Precision Dispensing‌: AI-driven sensors adjust glue viscosity and flow rate in real-time, adapting to frame curvature or material variations.
Quality Assurance‌: Inline inspection systems verify glue coverage, rejecting defective frames before final assembly.

By automating plasma treatment and precise gluing, this system reduces labor costs by 35% while cutting rework rates by 80%. Ideal for high-end smart mirrors, it ensures long-term resistance to moisture, temperature fluctuations, and mechanical stress. The ‌plasma-glue synergy‌ transforms "precision" into a quantifiable guarantee of product reliability.

Principle Description

Put the work-piece on the moving platform by the designed fixture, the working platform and gluing nozzle move as programmed track to coat the work-piece accurately by compressed air. back-lit panel light size are 2 feet by 2 feet or 2 feet by 4 feet

Machine Features

Floor stand design with wide working range(1500*600MM), suitable for big size work-piece;

Equipped hand programming controller, easy to learn and operate;

The instructions can be copied and arrayed;

Equipped industrial PLC controller, for different glue with different settings ensure the best performance;

Glue flow is stable without leakage and drawing.

Technical Parameters

Model	TD-1560
MCU	Three-axis Movement Controller
Programming	Teaching Programming
Drive Mode	Precise Stepping Motor+ Synchronous Belt+ Linear Guide-way
Working Range(XYZ)	1500600100mm(Non-STD size can be customized)
Max Moving Speed	MAX 500mm/sec
Repeat Accuracy	±0.02mm
Program Memory Capacity	About 10000 units
Dimension(LWH)	22008001200mm
Weight	150Kg
Working Power	AC220V/50~60Hz/150W
Working Air Pressure	0.4 ~ 0.6Mpa(no condensation)
Working Temperature and Humidity	Temperature: 0 ~ 40℃ Humidity:20 ~ 90%

Suitable Glue: 300ml or 2600ml single-component package for silicone, thermal conductive silicone grease, UV glue, AB glue etc.

Applications:Big size products, such as LED wash wall light, flood light, ceiling light, outdoor wall light, car headlight, smoke exhaust ventilator etc.

Machine Details

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Categories	3 Axis Dispensing Robot
Brand Name:	GDS
Model Number:	TD-1560
Certification:	CE
Place of Origin:	CHINA
MOQ:	1PIECE
Price:	CONTACT US
Payment Terms:	T/T
Supply Ability:	30PCS/MONTH
Delivery Time:	10 WORKING DAYS
Packaging Details:	PLYWOOD CASE
Name:	3 Axis Dispensing Robot
Application:	back-lit panel light
Function:	dispensing silicone
After-sales Service:	On-line
EXW report:	test video available
Warranty:	1 Year