Custom Industrial Reducer Gear with ISO 4-6 Grade Precision and HRC 58-62 Hardness

Custom Industrial Reducer Gear with Superior Strength and Wear Resistance

In modern industrial machinery systems, industrial speed reducer gears are key components for efficient power transmission and precise control. As the core of the speed reducer, the gears not only determine the equipment's transmission efficiency but also directly impact the overall system's stability and service life.

Custom Industrial Reducer Gear Core Function and Importance

Function: The core function of industrial speed reducer gears is to transmit power, change speed, and torque. The small gear (driving wheel) drives the large gear (driven wheel), achieving the goal of reducing speed and increasing torque.

Importance: Gears are the components in a speed reducer that bear the most direct load and operate under the most demanding conditions. The quality of their design and manufacturing directly impacts the overall equipment:

Transmission efficiency (energy loss)

Service life (fatigue resistance)

Reliability (overload and shock resistance)

DINGSCO GEARS

Excellent Performance Ensures Efficient Operation
Industrial reducer gears utilize advanced machining techniques to achieve high-precision tooth profiles and smooth meshing, enabling low-noise and low-vibration operation under high loads. Surface hardening or carburizing significantly enhances the gears' wear and fatigue resistance, ensuring long-term, stable operation.

Various Materials to Match Different Operating Conditions
Depending on the application, gears can be made from high-strength alloy steel, stainless steel, or engineering plastics to meet the wear, corrosion, and lightweight requirements of various operating conditions. Optimized material selection ensures reliable operation under heavy loads, low speeds, high speeds, and harsh environments.

Precision Design Improves Transmission Efficiency
Through optimized gear mesh design and advanced CNC machining technology, industrial reducer gears achieve minimal transmission loss and maximum efficiency. Parameters such as gear module, pressure angle, and tooth addendum height are rigorously calculated to ensure precise accuracy with every rotation.

Widely Used to Support Industrial Development
Industrial reducer gears are widely used in industries such as metallurgy, mining, machinery manufacturing, robotics, and automated production lines. They are an ideal transmission solution for heavy-duty equipment, precision machinery, and high-speed operations. Its reliability directly improves overall equipment performance, providing a solid foundation for industrial production.

Customized Solutions to Meet Individual Needs
For different industries and operating conditions, we offer customized design and processing services for industrial reducer gears. From material selection to heat treatment processes and tooth profile optimization, every step can be meticulously tailored to customer needs, maximizing equipment efficiency and service life.

OUR FACTORY

Our company was formerly known as Changsha Double Star Gear Industrial Co., Ltd, which was established in 1994. It is a directly affiliated university-run enterprise founded by Central South University Professor Zeng Tao, the leading expert on spiral bevel gears in China. It was later renamed as Changsha Senjie Gear Co., Ltd (abbreviated as "CSG") in 2016. CSG is a production R&D base specializing in professional design, reserch, manufacture and sales of high-quality small module spiral bevel gears and high reduction hypoid gears and cylindrical gears. In 2023, Hunan Dinghan New Material Technology Co., Ltd. was established as a specialized international export business department. CSG has strong scientific research and development capabilities and is also equipped a full set of advanced equipment including seven-axis five-linkage CNC spiral bevel gear grinding machines and gear milling machines. By making the best use of the scientific and technological achievements and equipment of the Gear Research Institute of Central South University, machanical processing, heat treatment and testing. We have developed high-quality products featuring high reduction, high speed, heavy load, low noise and less teeth for users.

With the quality policy of "scientific and technological innovation, quality first, being first-class firm and customer‘s satisfaction", we have won the trust of well-known domestic and abroad enterprises with stable and excellent quality. It is committed to be a pioneer of the industry of China's small-module spiral bevel gears, and is dedicated to providing service for any related industry requiring industrial robots, CNC turning and milling compound power tool turrets, industrial sewing machines, reducers, bicycles, power tools and aeromodelling. We sincerely look forward to your cooperation!