Apple sauce Juice Concentrate Pasteurization Line
Processes 20 Tons Per Day with 35% Energy Reduction
Core Equipment System and Technical Points
Advanced apple deep processing line featuring intelligent sorting,
efficient juice extraction, and precise temperature control
systems.
Pretreatment Equipment
- Visual Sorting Machine: High-precision camera identifies mold spots as small as 0.1 mm²
- Ultrasonic Cleaning Pool: Works with vibrating screen for thorough decontamination
- Adaptive Peeling Machine: Food-grade stainless steel blades achieve ≥98% peeling rate
Core Processing Equipment
- Spiral Juicer: 5-10 tons/hour processing capacity
- Microwave Drying Machine: 3-5x faster than traditional methods with ±1°C precision
- UHT Sterilization System: 135°C instant sterilization preserves vitamin C
Auxiliary Systems
- Fermentation Equipment: Intelligent temperature and humidity control
- Vacuum Sugar Dipping: 40% improved sugar absorption rates
- Packaging Solutions: Nitrogen preservation technology extends shelf life
About Shanghai Gofun Machinery
Specializing in fruit and vegetable processing machinery with
extensive project experience, Gofun combines European mechanical
design with innovative processing techniques. Our solutions support
capacities from 10 to 1,500 tons daily, with proven success in
China and international markets including Africa, Europe, and North
America.
Apple Production Line Specifications
| Parameter | Specification |
|---|
| Processing Capacity | 500kg/hr to 25 tons/hr (customizable) |
| Raw Material | Fresh apples |
| End Products | Pulp, puree, juice, jam, dried apples |
| Final Product Brix | 10-12% |
| Packaging Options | Aseptic bags, aluminum cans, pouches, bottles, jars, cartons |
| Machine Material | Food-grade SUS304/SUS316 stainless steel |
Key Processing Stages
1. Discharge Platform
Designed for efficient unloading of fresh apples with integrated
pre-washing system using water transport.
2. Elevator System
Transports fresh apples from exterior to interior processing areas.
3. Washing System
Multi-stage cleaning with optional ultrasonic and ozone enhancement
for thorough decontamination.
4. Sorting Station
Manual quality inspection to remove defective fruits after washing.
5. Crushing System
Advanced crusher technology for fine grinding of apples and other
fruits/vegetables.
6. Pre-Heating
Temperature-controlled heating (45-85°C) to optimize juice yield
and product quality.
7. Juice Extraction
High-efficiency belt press technology achieving >70% juice yield
with energy-saving automation.
9. Sterilization Process
Ultra-high temperature (115°C) treatment for 30 seconds with
immediate cooling to preserve nutrients.
10. Aseptic Filling
Closed-loop sterile environment with vapor protection and automated
control systems.
11. Storage & Blending
Final product storage or preparation for further processing into
sauces and other products.
PLC Control 1500T/Day SS304 Apple Juice Production Line
