800mm Winding Width Automatic Coil Winding Machine for Copper & Aluminum Wire (Flat/Round)

Introduction & Key Features

Looking for a robust, high-precision solution for your heavy-duty coil winding needs? Our 800mm Automatic Coil Winding Machine is engineered to deliver exceptional performance, versatility, and efficiency for transformer and electrical equipment manufacturers worldwide.

Equipped with an advanced PLC control system, this automatic winding machine offers unparalleled accuracy and ease of operation. Whether you are processing copper or aluminum wire, or working with flat or round wire profiles, this machine adapts seamlessly to your production requirements. It is capable of handling a maximum coil width of up to 800mm, making it the ultimate workhorse for medium to large-scale industrial applications.

Why Choose Our Automatic Winding Machine ZPX800?

• Maximum Versatility: One machine handles copper, aluminum, flat, and round wires.

• High Precision: PLC-controlled system ensures tight, even, and flawless layering.

• Heavy-Duty Capacity: Seamlessly winds coils up to 800mm in width.

• User-Friendly Interface: Touchscreen operation with programmable winding recipes.

Technical Parameters of Coil Winding Machine ZPX800

Applications & Industries Served

This versatile PLC controlled coil winding machine is widely utilized across various manufacturing sectors, ensuring high-quality coil production for:

• Power & Distribution Transformers: Winding heavy-duty HV/LV coils.

• Industrial Reactors & Chokes: Precise flat wire winding for optimal electrical performance.

• Welding Machines: Durable copper/aluminum round wire coil production.

• Renewable Energy Systems: Coils for wind power generators and solar inverters.

How It Works (Working Principle)

1. Wire Feeding & Tensioning: The raw wire (flat/round, copper/aluminum) passes through a specialized tensioning system to prevent slack or stretching.

2. PLC Programming: The operator inputs the desired coil width (up to 800mm), turn count, wire diameter, and others into the PLC touchscreen.

3. Automatic Winding & Traversing: The spindle rotates while the traversing mechanism moves synchronously. The PLC guides the wire flawlessly layer by layer, ensuring zero overlapping or gaps.

4. Completion & Counting: Once the pre-set number of turns is reached, the machine automatically slows down and stops for safe unloading.

Selection & Buyer's Guide

To ensure you get the perfect configuration for your production line, consider the following factors before purchasing:

• Wire Cross-Section: Check if your maximum flat wire dimensions or round wire gauges fit our standard tensioner and guide pulleys.

• Coil Weight: For heavy 800mm coils, please specify your maximum weight requirements so we can customize the tailstock and motor torque.

• Voltage Compatibility: Let our team know your local industrial voltage (e.g., 380V 50Hz or 480V 60Hz) for seamless factory integration.

Frequently Asked Questions (FAQ)

Q1: Can this machine wind both flat copper wire and round aluminum wire on the same setup?

A: Yes! The machine features adjustable wire guides and universal tensioning systems that can be quickly calibrated to switch between flat and round profiles, as well as copper and aluminum materials.

Q2: How difficult is it to program the PLC for different coil sizes?

A: It is very straightforward. The HMI touchscreen supports English and allows you to store multiple programs (recipes). Changing a coil size simply requires loading a saved program or inputting new parameters like width (up to 800mm) and wire pitch.

Q3: Do you provide overseas technical support and installation?

A: Absolutely. We provide detailed user manuals, and online technical support. For large-scale setups, we can also dispatch experienced engineers to your facility for installation and staff training.

Looking for a Reliable Coil Winding Solution?

Get a custom quote tailored to your production needs today. Our engineering team responds within 24 hours!