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FUJI NXT Complete Nozzle Exchange Station UL03400 SMT Machine Spare Parts

Categories SMT Spare Parts
Brand Name: FUJI
Model Number: FUJIUL03400 NXT complete nozzle exchange station
Certification: YAMAHA Vibration Vibration Fit YV YS
Place of Origin: Japan
MOQ: 1
Price: negotiation
Payment Terms: T/T,Western Union,paypal
Supply Ability: 10pcs/day
Delivery Time: 1-2 work days
Packaging Details: Woodenbox
BRAND: FUJI
model: FUJIUL03400 NXT complete nozzle exchange station
CAPACITY: 1009
Mounter weight: 0.79kg
Mounter size: 56
supplier: CNSMT
condition: new
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FUJI NXT Complete Nozzle Exchange Station UL03400 SMT Machine Spare Parts

FUJIUL03400 NXT complete nozzle exchange station

Our company has been in operation for 11 years and will definitely be your best choice with guaranteed quality and fast delivery


FUJI UL03400 – NXT Complete Nozzle Exchange Station


Overview

The FUJI UL03400 is a complete nozzle exchange station designed for use in FUJI NXT series SMT placement machines. It enables the automatic exchange, storage, and management of nozzles used on high-speed working heads (e.g., H12, H24, V12). This component plays a critical role in ensuring uninterrupted, flexible production with quick transitions between nozzle types.


Key Features

Automated nozzle replacement without manual intervention
Integrated nozzle bank for storing multiple nozzle types
Supports various nozzle sizes and types (e.g., 0.4mm to 7.0mm)
Precisely engineered for repeatable and secure nozzle pickup/drop-off
Works in sync with FUJI’s control software for intelligent nozzle management


Applications

Compatible with FUJI NXT I, II, III, and IV platforms
Used in production lines with frequent product changeovers or multi-type component assembly
Ideal for heads like V12, H08, H12, H24, and H24S


Technical Specifications (Typical)

ParameterSpecification
Part NumberUL03400
Supported Nozzle Types3xx, 5xx, 7xx, 1xxx, and custom types
Storage CapacityTypically 6–12 nozzles (varies by configuration)
Mounting PositionFixed inside NXT module
Operating InterfaceControlled via NXT system software
Maintenance RequirementLow (cleaning, occasional sensor calibration)

Product Advantages

Enables fast nozzle changes for multi-component jobs
Minimizes downtime and maximizes placement efficiency
Reduces manual handling, minimizing nozzle contamination or damage
Fully integrated with nozzle life tracking and error prevention


Related Components

ComponentPart NumberDescription
Nozzle Bank UnitXM02345 / XM02160Holds spare nozzles for exchange
Nozzle Pickup/Drop MechanismXM02400Mechanical interface with head nozzles
Detection Sensor (Presence/Align)XM02512 / XM02610Confirms correct nozzle positioning
IPS Vision System (for alignment)2AGKHA000402Verifies nozzle integrity after pickup
Communication CableXH01230 / XH01370Connects the exchange station to the control unit

Related Accessories – FUJI UL03400 Nozzle Exchange Station

Component NamePart Number (Example)Description
Nozzle Bank / Tray AssemblyXM02345 / XM02160Holds spare nozzles in designated slots for automatic exchange
Nozzle Pickup/Drop MechanismXM02400Mechanically handles nozzle placement and removal from the working head
Nozzle Presence SensorXM02512 / XM02610Detects whether a nozzle is present in the tray slot or on the head
Nozzle Positioning Guide PlateXM02093 / XM02281Ensures precise alignment between head and nozzle bank
Sensor Control PCBXK04210Interfaces with sensors and sends signals to the main system
Communication Cable / HarnessXH01230 / XH01320Connects the nozzle station to the controller for power and data transfer
Mounting Frame / BracketXM02700Structural support for fixing the station inside the NXT module
Nozzle Clamp AssemblyXM02690Mechanism that securely holds the nozzle during pickup and placement
Nozzle ID Detection SensorXM02800 / XM02940Optional unit to read nozzle ID or type automatically

Optional Accessories / Spare Parts

AccessoryFunction
Anti-static Nozzle Tray CoverProtects nozzles from dust and static discharge
Nozzle Tray Cleaning ToolFor cleaning nozzle tray pockets to ensure smooth exchange
Diagnostic LED PanelIndicates exchange status and errors (if equipped)




FAQ Guide – FUJI UL03400 NXT Complete Nozzle Exchange Station


General Information

Q1: What is the FUJI UL03400 Nozzle Exchange Station used for?

A: The UL03400 is a fully automated nozzle exchange unit installed in FUJI NXT SMT machines. It allows the working head (e.g., H12, V12, H24) to automatically pick up and return nozzles during production, enabling quick changes between different nozzle types without operator intervention.


Q2: Which FUJI machines support UL03400?

A:

FUJI NXT I, II, III, and IV series machines
Commonly used with H08, H12, H24, and V12 working heads
Requires machine software to support nozzle management


Functionality & Features

Q3: How many nozzles can it hold?

A:
Typically supports 6 to 12 nozzles, depending on the tray configuration and head type.


Q4: How does the exchange process work?

A:

1. The head aligns with the nozzle bank.
2. The nozzle is dropped off or picked up using the nozzle clamp mechanism.
3. Sensors confirm the nozzle’s presence and correct positioning.
4. The machine logs the nozzle ID and continues production seamlessly.


Q5: Is nozzle recognition supported?

A:
Yes, optional sensors or vision systems can verify nozzle presence, type, and alignment.


Maintenance & Troubleshooting

Q6: What maintenance does UL03400 require?

A:

Regular cleaning of nozzle slots to prevent misplacement
Sensor checks (presence/position)
Cable connection inspections
Periodic recalibration of tray alignment


Q7: What are common failure signs?

SymptomPossible CauseSuggested Action
Nozzle not picked upDirty or misaligned trayClean and recalibrate nozzle tray
"Nozzle not present" alarmFaulty presence sensor or disconnectionCheck and test sensor wiring
Incorrect nozzle installedWrong tray position or ID read failureVerify tray mapping and sensor calibration
Slow exchange timeFriction in pickup mechanismLubricate or inspect clamp parts

Related Components

ComponentPart Number (Example)Function
Nozzle Tray BankXM02345 / XM02160Holds spare nozzles for head exchange
Nozzle Clamp UnitXM02690Mechanically secures the nozzle
Presence Detection SensorXM02512 / XM02610Confirms nozzle is in place
Vision Processing Board2AGKHA000402Used for image-based nozzle checks (optional)
Cable HarnessXH01230 / XH01370Power and signal transmission

Best Practices

Always use FUJI original nozzles and trays for guaranteed fit
Clean nozzle slots with air and lint-free wipes weekly
Keep track of nozzle wear using system monitoring tools
Ensure proper tray mapping and head calibration after part changes
Do not manually move the nozzle tray while powered

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We can do for you:
1. We provide fulL SMT solution for you
2. We provide core technology with our equipments
3. We provide the most professional tech service
4. We have wealthy experience on SMT factory setup
5. We can solve any question about SMT



Contact:
CNSMT Electronics Equipment Co,.LTD
Email: info@smtlinemachine.com
www.smtlinemachine.com
Mb/whatsapp/wechat:+8613537875415
SKYPE:smtdwx


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