Manganese bronze, a specialized alloy containing copper, manganese, and other elements, offers exceptional mechanical properties and wear resistance, making it a prime choice for high-performance bushings. When combined with graphite, this alloy creates a unique material that combines the strength of manganese bronze with the lubricating properties of graphite, providing a smooth and efficient operation.

Graphite plugged bushings specifically designed for pillow blocks are an excellent example of the application of this material. Pillow blocks are widely used in industrial machinery to support rotating shafts and bearings, and the bushings play a crucial role in ensuring smooth and reliable rotation.

The high-quality manganese bronze graphite plugged bushings are precision-crafted to fit snugly within pillow blocks, providing a secure and stable connection. The graphite plugs within the bushings act as solid lubricants, reducing friction and wear, thus enhancing the operational efficiency and lifespan of the bushings.

The use of manganese bronze as the base material ensures superior strength and durability, while the addition of graphite ensures smooth operation even under high loads and speeds. This combination makes the bushings ideal for use in various industrial applications, including heavy-duty machinery, conveyors, and pumps.

In summary, manganese bronze graphite plugged bushings for pillow blocks offer a high-quality solution that combines strength, durability, and smooth operation. They are an excellent choice for industrial applications where reliability and performance are paramount.

Bronze Bushing PILLOW BLOCK Self-Aligning Plain Bearing Unit

Reduced lubrication load, applicable to the harsh environment, easy installation
The Bronze Bushing pillow block demonstrates superior performance even in poor conditions and on portions where lubrication is impossible.

Pillow Blocks Manganese Bronze Bearings Graphite Plugged | Graphite Bronze | Self Lubricating Bronze | Metaline Products

Rigid Split Pillow Blocks (950 Series) Bronze Graphite Bearings

Flanged Units (200 Series) bronze graphite bearings

Self Lubricated Flange Unit

Self Lubricated Sleeve Bushings

Self Lubricated Pillow Blocks for standard shaft sizes.

Sliding bearing

Plain bearings are particularly suitable for heavy loads and sliding speeds. Due to their geometry and their lubricating film, they are able to resist shocks, suppress vibrations, and be silent. Bearings are easy to install and maintain, regardless of their shape and size. With proper lubrication, the ball bearings wear little.
lubrication
The lubrication groove has a significant effect on the bearing. Insufficient lubrication is often the result of a faulty lubrication groove. When hydrodynamic lubrication is used, the grooves should not be placed in the stress zones.
Design with the following points in mind:

The lubrication groove is directly opposite to the direction of motion.
If the bearing rotates, the grooves are placed on the shaft.
High sliding speed = smooth lubricant
Low sliding speed = hard lubricant
Viscosity is selected according to operating temperature.
Technical service
Our technical service staff will help you choose the right material and type of bearings.

Bearing clearance
The clearance of the oil-lubricated bearing is recommended to be 1.5-2.5‰ of the inner side of the bearing. Grease - lubricated bearings shall have twice the clearance. When the bearing moves back and forth, the clearance should be as small as possible (0.5-1‰). At high temperatures, the clearance should be greater than normal.

Custom Made Self Lubricating Parts​

Custom Made Parts Half bearings, Flanged units, Wear plates, Strips, Liners, Thrust Washers, Special Sizes, and Shapes

Self Lubricated sleeve bearings for customers.

Self Lubricated Sleeve Bearings that we keep in stock for quick repairs and customer modifications

Graphite Bronze Bearings| made in china.

Straight, Flanged, Washers, Guide Pin, Guide Ejector, Guide Post, Spherical

Flanges - oil-free liner copper alloy standard flanges inner diameter F7 · inner diameter G6

Type: flange type
Metal: brass
Environment: standard/in oil
Lubrication condition: no lubrication/regular lubrication
Allowable maximum surface pressure P: 29
Permissible maximum speed V: 0.5
Allowable maximum PV value (range) : 1.1 ~ 2.0
Allowable maximum PV value: 1.65

Application

Widely used in the hydraulic and pneumatic industries, forging machine tool industry, plastic machinery industry, lifting handling machinery, port machinery, office machinery, textile machinery, food machinery, food machinery, chemical machinery, printing and packaging, paper machinery, Steam locomotive, shipbuilding industry, press industry, metallurgical machinery, engineering machinery and so on.

Product Description

Beyond Grease: A Deep Dive into Oilless Bushings & Why Viiplus Leads the Way

Friction is the enemy of efficiency. In countless machines, from massive industrial equipment to intricate automotive components, the constant battle against wear and tear dictates performance, longevity, and maintenance costs. Traditionally, grease and oil have been the go-to solutions, but they come with their own set of challenges: frequent re-lubrication, potential contamination, environmental concerns, and limitations in extreme conditions.

Enter the world of oilless bushings, also known as self-lubricating bearings or sliding bearings. These innovative components offer a smarter way to manage friction, delivering reliable movement without the need for external lubrication.

At Viiplus (www.viiplus.com), we don't just supply these components; we engineer solutions. Leveraging deep expertise in metallurgy and tribology (the science of friction, wear, and lubrication), we've become a leading name in sliding bearing technology. But what exactly are oilless bushings, and why should they be on your radar? Let's dive deeper.

What Exactly Are Oilless Bushings? The Science of Self-Lubrication

Unlike traditional ball or roller bearings that rely on rolling elements and require constant lubrication films, oilless bushings operate on the principle of sliding motion. Their "magic" lies in their material composition and structure, designed to provide their own lubrication at the bearing surface. This can be achieved through several key technologies:

1. Solid Lubricants Embedded: Materials like graphite, MoS₂, or PTFE are embedded directly into the metallic matrix (often bronze) of the bushing. As the shaft rotates or slides, a minuscule amount of this solid lubricant is transferred to the mating surface, creating a low-friction film.

2. Porous Metal Structures: Sintered bronze or iron materials are created with microscopic pores. These pores are vacuum-impregnated with oil during manufacturing. In operation, slight heating causes the oil to expand and seep onto the bearing surface, providing lubrication. When it cools, the capillary action draws the oil back in, creating a closed-loop system.

3. Layered Composites: These often feature a strong backing (like steel), an intermediate sintered layer (like bronze), and a low-friction overlay (often PTFE-based). The PTFE layer provides the primary sliding surface, offering extremely low friction.

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Contrasting Logic: Oilless vs. Traditionally Lubricated Bearings

The Tangible Benefits: Why Make the Switch?

Choosing oilless bushings isn't just about eliminating grease guns. It's about unlocking significant operational advantages:

• Drastically Reduced Maintenance: This is the most obvious benefit. No re-greasing means less labor, less scheduled downtime, and simplified maintenance protocols. Imagine the savings across a factory floor!

• Enhanced Reliability: Lubricant starvation is a major cause of bearing failure. Self-lubricating bearings ensure consistent lubrication, leading to predictable performance and longer service life, especially in hard-to-reach locations.

• Superior Performance in Harsh Conditions: Oilless bushings excel where traditional lubricants fail:

  • High Temperatures: Certain types can operate at temperatures far exceeding the limits of conventional greases.

  • Low Temperatures: No grease means no stiffening or freezing issues.

  • Contaminated Environments: The absence of sticky grease reduces the ingress of dirt, dust, and debris.

  • Vacuum or Underwater: Ideal for applications where liquid lubricants are impractical or impossible.

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• Cost Savings (Total Cost of Ownership): While the initial purchase price might sometimes be higher, the TCO is often significantly lower due to savings on lubricants, labor, downtime, and potential component failure replacement.

• Environmental Friendliness: Eliminating oil and grease leakage prevents contamination of products, machinery, and the environment. Crucial for industries like food processing, pharmaceuticals, and textiles.

• Compact & Simplified Designs: Without the need for lubrication systems (nipples, lines, reservoirs), machine designs can be more compact and streamlined.

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Exploring Viiplus's Portfolio: Finding Your Solution

Viiplus offers a comprehensive range of self-lubricating bearings designed to meet diverse application needs. Understanding the different series helps in selection:

• JDB Series (Graphite Plugged Bronze): Excellent for high-load, low-speed applications, intermittent motion, and high temperatures. The graphite plugs provide continuous solid lubrication. Ideal for heavy machinery, molds, and hydraulic components.

• SF Series (PTFE-Based Composite): Typically metal-backed (SF-1: steel, SF-2: steel/bronze) with a PTFE-based lining. Offers very low friction, good wear resistance, and suitability for dry running or marginal lubrication. Common in automotive, office equipment, and hydraulics.

• JF Series (Bimetal Bushings): Combines a steel backing with a sintered bronze or lead-bronze lining. Good load capacity and fatigue strength. Often used with grease or oil but can operate marginally lubricated. Found in engines, chassis parts, and agricultural machinery.

• FB Series (Wrapped Bronze): Often made from bronze strip, sometimes with lubrication pockets or through-holes. A cost-effective solution for medium loads and speeds, typically requiring initial greasing but offering extended re-lubrication intervals.

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Quick Comparison Chart (General Guide):

(Note: This is a simplified guide. Always consult specific product data sheets or Viiplus experts for precise application requirements.)

Uncertain which material or type suits your project? Our Bushing Material Selection Guide is designed to help, or Contact Us for a Free Quote and Expert Advice.

Why Partner with Viiplus? Expertise Meets Quality

Choosing the right supplier is as critical as choosing the right bushing. Here’s why companies worldwide trust Viiplus:

• Deep Expertise: Our foundation in metallurgy and tribology, coupled with a talented R&D team, means we understand the science behind reliable movement. We don't just sell; we solve friction challenges.

• Uncompromising Quality: We employ advanced manufacturing techniques (including sand casting, centrifugal casting, metal casting, investment casting) and a rigorous quality management system, ensuring every bushing meets the highest standards.

• Comprehensive Range: From standard metric sizes in JDB, SF, JF, and FB series to custom solutions including cylindrical, flange, double flange bushings, wear plates, and guide rails – we have the portfolio to match your needs.

• Global Reach, Seamless Logistics: Based in China, we ship sliding bearings worldwide. Our professional team handles customs clearance efficiently, ensuring smooth, timely delivery with all necessary documentation.

• Customer-Centric Approach: We believe in ethical practices and building trust. We offer flexible production (single units to large series), competitive pricing, and  online support.

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