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blue-max-high-performance-control-cable

Categories Mechanical Control Cable
Brand Name: Phidix
Model Number: 795-6-V-TT-3-X
Certification: IATF16949
Place of Origin: Shang Hai
MOQ: 10 piece
Price: Negotiation
Payment Terms: L/C,D/A,D/P,T/T
Supply Ability: 800 pcs per month
Delivery Time: 7 - 40 work days
Packaging Details: carton or wood case
Serise: Push pull cable assembly
Travel: 3"
Min Bend Radius: 4"
Material: Nylon Covered Innermember,Stainless Steel,RHOS Rated,LDPE Covered,Spring Wire Liner Core PTFE
End Fittings: Full Range
Temperature Range: -65°F to +300°F
Applications: Shift ,Fuel Shut Off,Chute Release
OEM: Yes
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blue-max-high-performance-control-cable

Blue Max™ High-Performance Control Cable

For Tight Routing, High Load, and Harsh Environments

Engineered for the most demanding applications, the Blue Max™ push-pull control cable delivers exceptional performance in routing-limited, high-temperature, and corrosive environments. With its ultra-flexible 4" minimum bend radius and low-friction PTFE lining, it enables smooth and reliable motion control where traditional cables fail.

Whether you're integrating into off-highway machinery, marine controls, or military-grade equipment, Blue Max™ ensures consistent motion, reduced backlash, and maximum service life — even under heavy load and extreme routing complexity.


Key Features at a Glance

FeatureDescription
Min. Bend Radius4" (100mm) – Allows tight, multi-plane routing
Travel Capacity3" (76mm) push-pull stroke
Low-Friction LinerPTFE – For smoother actuation & reduced wear
Outer JacketLDPE or Nylon 12 – For abrasion, UV & chemical resistance
Temperature Range-65°F to +300°F (-54°C to +149°C)
End FittingsFully customizable – Swaged, threaded, clevis, bulkhead, etc.
Core OptionsSolid wire or 1x19/7x7 strands available per load/flex need
Jacket ColorSignature Blue or Black (standard); other colors available on request
BrandingPhidix logo embossed for authenticity


When to Choose Blue Max™

Blue Max™ is not your typical control cable. It’s built for motion systems that:
• Require tight-radius bends without compromising stroke
• Operate in harsh conditions (heat, cold, vibration, fluids)
• Face high-duty cycles with thousands of repeated motions
• Demand ultra-low friction to prevent hand fatigue or actuation lag
Ideal industries:
Construction machinery, marine throttle systems, rail vehicles, mining equipment, emergency vehicle controls, and aerospace ground systems.

Cable Core:

The Blue Max™ control cable uses a stainless steel stranded core matched to its 3" stroke and 4" bend radius. The core slides within a PTFE liner, ensuring low-friction and extended service life under tight routing conditions.

Depending on application load and motion type, other strand constructions (e.g., solid wire or multi-strand) may be offered as part of OEM customization.

Conduit Construction:

• Inner tube: PTFE
• Reinforcement: steel wire or monocoil wrap
• Outer jacket: LDPE or Nylon, heat/chemical/UV-resistant
All interfaces swaged or threaded per spec, tested for stroke consistency, linear resistance, and end load capacity.
2D schematic of PTFE-lined control cable showing core, liner, stranded conduit, and outer jacket

Custom Options for OEM Systems

We support full customization for:
• Travel length
• Cable housing length
• End termination types (threaded, clevis, trunnion, ball-joint)
• Mounting styles (bulkhead, panel)
• Stroke force optimization (by strand and liner selection)
For OEM developers, we offer 3D models, installation drawings, and engineering consultation — just send us your system schematic.
Push-pull control cable with stainless steel ends and PTFE liner, shown with custom configuration highlights

Phidix Quality Standards

Blue Max™ is manufactured under strict IATF 16949 and ISO 9001 standards. Each batch undergoes:
• Load stroke testing (0–3") under rated tension
• Friction & hysteresis coefficient check
• Salt spray test (up to 720h for marine use)
• Bend endurance simulation (10,000+ cycles)

Related Pages You Might Need

Custom Control Cable Design for OEMs

Push-Pull Inner Wire Core Options

PTFE-Lined Cable Structures Explained

Application Guide: Marine Throttle Systems


Ask Our Engineers

Not sure if Blue Max™ is the right cable for your system?
Send us your cable routing layout, load profile, and environment—we’ll help you validate selection and recommend best-matched specs.

Request a Free Technical Review

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