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Sapphire Block 40×24×52 Al₂O₃ 99.999% Transmittance≥80% Precision Cutting

Categories Sapphire Wafer
Brand Name: ZMSH
Model Number: Sapphire Block
Certification: rohs
Place of Origin: CHINA
MOQ: 25
Price: by case
Payment Terms: T/T
Supply Ability: 1000pcs per month
Delivery Time: 2-4 months
Packaging Details: package in 100-grade cleaning room
Dimensions: 40mm(±0.1mm)×24mm(±0.1mm)×52mm(±0.1mm)
Crystal Orientation: Available in C-plane (0001), A-plane (1120), R-plane (1102), etc., orientation accuracy ±0.5°
Surface Quality: Polished surface Ra≤5nm (optical grade), or ground surface (for mechanical processing)
Optical Properties: Refractive index 1.76@589nm, transmittance ≥80% (double-side polished, 0.4-4μm band)
Impurity Content: Fe, Ti and other metal impurities <10ppm, meeting electronic-grade purity standards
Applications: Optical Applications,Semiconductor Industry
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Sapphire Block 40×24×52 Al₂O₃ 99.999% Transmittance≥80% Precision Cutting


Product overview of sapphire block


Sapphire Block 40×24×52 Al₂O₃ 99.999% Transmittance≥80% Precision Cutting

The Sapphire block 40×24×52 is a high-purity synthetic sapphire (Al₂O₃) material block with dimensions of 40mm (L) × 24mm (W) × 52mm (H). Sapphire is widely used in high-end applications such as laser optics, semiconductor manufacturing, aerospace, medical devices, and scientific research due to its exceptional hardness (Mohs 9), excellent optical transparency (80%-85% visible light transmittance), outstanding thermal stability (melting point 2053°C), and chemical inertness. This specification of sapphire block is typically produced using EFG (Edge-defined Film-fed Growth) or KY (Kyropoulos) methods, ensuring defect-free crystals with low internal stress.



Technical specifications of sapphire block


Parameter Category


Specifications


Dimensions


40mm(±0.1mm)×24mm(±0.1mm)×52mm(±0.1mm)


Crystal Orientation


Available in C-plane (0001), A-plane (1120), R-plane (1102), etc., orientation accuracy ±0.5°


Surface Quality


Polished surface Ra≤5nm (optical grade), or ground surface (for mechanical processing)


Optical Properties


Refractive index 1.76@589nm, transmittance ≥80% (double-side polished, 0.4-4μm band)


Impurity Content


Fe, Ti and other metal impurities <10ppm, meeting electronic-grade purity standards




Key characteristics of sapphire block


Property


Detailed Description


Extreme Hardness


Mohs hardness of 9, second only to diamond, with superior scratch resistance


Optical Performance


Transmission range 0.15-5.5μm (UV to mid-IR), low birefringence (Δn≈0.008)


Thermal Stability


Melting point 2053°C, thermal conductivity 35-40W/(m·K), withstands extreme temperature variations


Chemical Inertness


Resistant to acids/alkalis (except HF and hot concentrated H₂SO₄), excellent oxidation resistance


Mechanical Properties


Compressive strength >2GPa, Young's modulus 345GPa, suitable for precision machining




Primary applications of sapphire block


① Optical Applications

  • Laser Windows: Transmission windows for high-power CO₂ lasers (10.6μm band), sapphire block is featuring high temperature resistance and laser damage threshold.
  • IR Optical Components: Missile domes and thermal imaging lenses, sapphire block is suitable for harsh environments.

② Semiconductor Industry

  • Substrate Material: Sapphire block can be used for GaN epitaxial growth in LED and RF device manufacturing.
  • Wafer Processing Carriers: Sapphire block is used in semiconductor polishing processes, offering wear resistance and contamination-free properties.

③ Industrial & Research

  • High-Pressure Windows: For diamond anvil cell (DAC) experiments to observe material behavior under extreme pressure.
  • Precision Instrument Bearings: Replacement for steel bearings in high-speed centrifuges, reducing friction losses.

④ Specialized Equipment

  • Spacecraft Windows: Sapphire block is resistant to micrometeoroid impacts and UV radiation in space.
  • Medical Devices: Protective lenses for endoscopes, sapphire block is capable of withstanding high-temperature sterilization.


ZMSH's services of sapphire block

As a leading sapphire material supplier, ZMSH provide not only standard sapphire blocks but also customized processing services including:


  • Precision Cutting (laser/wire saw, minimum kerf ≤50μm)
  • Ultra-Precision Polishing (surface roughness Ra≤5nm, optical grade)
  • Coating Services (AR anti-reflection coatings, laser damage-resistant coatings, etc.)
  • Orientation-Specific Processing (C-plane, A-plane, R-plane optimization)

With over 10 years of experience in sapphire material R&D and processing, ZMSH utilize advanced inspection equipment (interferometers, spectrophotometers, etc.) to ensure every sapphire block meets stringent military-grade and electronic-grade standards. Whether for small-scale research needs or large-scale industrial procurement, we offer professional technical support, rapid sample delivery, and stable long-term supply.


For detailed product specifications or free sample testing, please contact our Materials Engineering Team for one-on-one technical solution customization.




Q&A of sapphire block


1. Q: What are the main applications of sapphire blocks?

A: Sapphire blocks are primarily used in laser optics, semiconductor substrates, aerospace windows, and medical devices due to their extreme hardness and optical clarity.


2. Q: Why choose synthetic sapphire over natural sapphire for industrial use?

A: Synthetic sapphire offers superior purity, consistent quality, and customizable properties, making it more reliable for precision engineering applications than natural sapphire.


Tags: #Sapphire Block, # 40×24×52, #Al₂O₃ 99.999%, #Transmittance≥80%, #Precision Cutting



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