High-Precision Photo Chemical Etching for Metal Connectors in Energy Applications

High-Precision Photo Chemical Etching for Metal Connectors in Energy Applications

Our high-precision photo chemical etching service specializes in producing metal connectors tailored for demanding energy applications, including power distribution systems, renewable energy devices, and electronic energy modules. Using advanced chemical etching technology, we can create complex, thin, and highly accurate metal components that are difficult or impossible to achieve with traditional machining.

Key Features:

• Precision and Accuracy: Achieve intricate geometries and fine details with tolerances as tight as ±0.01 mm, ensuring reliable electrical connectivity in energy systems.

• Material Versatility: Supports stainless steel, copper, nickel, titanium, aluminum, and other alloys commonly used for connectors.

• Customizable Thickness and Design: Produce metal connectors from 5µm up to 2mm thickness, with single or double-sided etching for complex patterns.

• Smooth and Burr-Free Finish: The non-mechanical etching process ensures clean edges and reduces the need for post-processing.

• High-Volume Consistency: Ideal for both prototype runs and mass production, delivering uniform quality across batches.

Why Choose Photo Chemical Etching Process?

• Non-Contact Process: Minimizes mechanical stress and deformation, preserving the integrity of delicate connectors.

• Cost-Effective for Complex Designs: Ideal for small to medium production runs with intricate patterns, reducing material waste.

• Rapid Prototyping: Fast turnaround from design to sample, supporting efficient product development cycles.

• Scalable Production: Capable of both prototype and mass production without compromising quality.

Xinhaisen's Photochemical Machining (PCM) Process Capability

The material, thickness and size we can etch as following

What metal parts processing we can provide?

FAQ

1.Why Choose Xinhaisen?

• 13+ years of specialized etching experience
• Engineering support from design to final product
• Strict confidentiality protection for all customer designs

2. How can we guarantee quality?

• Always a pre-production sample before mass production;
• Always final Inspection before shipment.

3.What can you buy from us?

• Photo chemical etching,Micro-channel plate etching,Precision filter mesh,metal encoder disk,Precision metal shims

4.How long does production and shipping take?

• Sample orders can be shipped in 3-5 days.
• Mass production lead time depends on quantity, typically 1-2 weeks. Express shipping is available.

5. What services can we provide?

• Accepted Delivery Terms: FOB,CFR,CIF,EXW；
• Accepted Payment Currency:USD,EUR,JPY,CAD,AUD,HKD,CNY;
• Accepted Payment Type: T/T,Paypal,Western Union,Cash;
• Language Spoken:English,Chinese

Would you like to custom the metal parts? Feel free to contact us for further discussion!

For over 13 years Xinhaisen has pioneered developments in photochemical etching, achieving standards admired by the industry and appreciated by a global customer base from a wide range of high-tech engineering markets.

Since found in 2012, in affiliating with our customers we have pioneered many new production techniques and methodologies in order to better serve their needs. It is these techniques that have advanced our capabilities further, enabling us to take what was once considered art and turn it into a science.

Now, we became China's leading photochemical etching specialist, with also the capacity of offering stamping and laser-cutting service. Our products include etching bipolar plates for fuel cell, speaker grills,  micro meshes&filters, tea&coffee infusers, shims&gaskets, Optical encoderdisk&strip, EMI/RFI shielding, Leadframes, connectors&contacts, printingstencils&foils and metal crafts.

Quality and service is our mission, Xinhaisen is committed to pursuing the highest standards of environmental performance. Responsibility for sustainability resides with all employees. The company has achieved ISO 14001 and IS0 9001 and IATF 16949 and is committed to maintaining that standard. With a fast response, high quality, best service and fair price, we have gained high reputation from our customers all over the world.