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Sapphire Tubes Customized Tubular Components 99.999% Al₂O₃ 80%-90% Transmittance For Endoscopic Catheter

Categories Sapphire Parts
Brand Name: ZMSH
Model Number: Sapphire Tubes
Certification: rohs
Place of Origin: CHINA
Payment Terms: T/T
Delivery Time: 2-4 weeks
Material: 99.999% Al2O3
Size: Customized
Density: 3.98 G/cm3
Vision Light Transmissivity: 80%-90%
Suraface: Polished
Industry: High-power lasers, Endoscopic Catheter
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Sapphire Tubes Customized Tubular Components 99.999% Al₂O₃ 80%-90% Transmittance For Endoscopic Catheter

Product Description


Sapphire Tubes Customized Tubular Components 99.999% Al₂O₃ 80%-90% Transmittance For Endoscopic Catheter


Sapphire tubes and customized tubular components are high-performance optical elements precision-engineered from single-crystal aluminum oxide (α-Al₂O₃). Distinct from standard circular tubing, these custom sapphire tubes can be fabricated with specialized cross-sections (square, hexagonal, D-shaped, etc.) while maintaining sapphire's intrinsic properties: ultra-high hardness (Mohs 9), broad-spectrum transmission (UV to IR wavelengths), and exceptional chemical stability. Their unique structural adaptability makes them ideal for specialized optical transmission, extreme-environment sealing, and fluid control systems, with critical applications in high-power lasers, semiconductor equipment, and high-temperature observation systems.




Key Characteristics


1. Complex Structural Customization:


· Supports asymmetric cross-sections (internal/external polygons, tapered diameters, etc.) with inner diameter tolerances controlled within ±0.05mm, meeting requirements for complex optical paths or fluid channels.


2. Extreme Environmental Resistance:


· Withstands prolonged 800°C operation (short-term 1500°C exposure), exhibits excellent thermal shock resistance (CTE: 5.3×10⁻⁶/°C), and resists strong acid/alkali corrosion (pH1-14), making it suitable for chemical reactors or plasma processing equipment.


3. Optical & Mechanical Performance:


· 80% transmittance from UV to mid-IR, with optional anti-reflection coatings (<1% reflectivity) on inner/outer walls

· Flexural strength >500MPa, maintaining structural integrity even at minimal wall thicknesses (0.5mm)


4. Sealing & Surface Properties:


· Internal/external surfaces polished to Ra≤10nm, capable of high-vacuum sealing (leak rate <1×10⁻⁹ Pa·m³/s), meeting cleanliness standards for semiconductor and laser systems.




Technical Parameters


Product Name

Sapphire Optical Tubes

Hardness

9 Mohs

Melting Point

2,050°C (3,722°F)

Density

3.98 g/cm³

Thermal Conductivity

25 W/m·K at 20°C

OD/ID/Length

20/16/320

Refractive Index

1.76 at 589 nm

Optical Transparency

5.3 × 10⁻⁶ /°C

Electrical Resistivity

> 10¹⁴ Ω·cm

Poisson's Ratio

0.25




Primary Applications


1. Laser Technology:
As gas discharge tubes or beam conduits in high-power lasers, custom sapphire tubes withstand >5kW/cm² laser loads while minimizing thermal lensing effects.


2. Semiconductor Processing Equipment:
Serve as observation ports or gas delivery tubes in etchers and MOCVD reaction chambers, resisting plasma erosion while maintaining contamination-free transmission.


3. High-Temperature Industrial Monitoring:
Function as viewport tubes in molten metal or glass furnaces (>1000°C), ensuring stable signal transmission under extreme conditions.


4. Medical & Scientific Instruments:
As endoscopic catheters or X-ray guide tubes in synchrotron radiation systems, combining biocompatibility with radiation stability.



FAQ


1. Q: What are the advantages of sapphire tubes compared to quartz tubes?
A: Sapphire tubes offer 3x higher hardness (Mohs 9), 2x better thermal conductivity (35W/m·K), and superior chemical resistance, especially in extreme pH environments.


2. Q: Can sapphire tubes be customized for medical endoscope applications?
A: Yes, we provide medical-grade sapphire tubes with <10nm surface roughness (Ra), biocompatible certification (ISO 10993-5), and precision inner diameters down to 0.3mm.


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