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Precision Sapphire Lift Pins Single Crystal Al₂O₃ Wear Resistant for High-Accuracy Wafer Positioning

Categories Sapphire Parts
Brand Name: ZMSH
Model Number: Sapphire lift pins
Certification: rohs
Place of Origin: CHINA
MOQ: 25
Payment Terms: T/T
Delivery Time: 2-4 weeks
Material: Single crystal Al2O3
Size: Customized
Color: Transparent
Hardness: 9 (Mohs)
Density: 3.98 G/cm3
Application: Wafer handling system
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Precision Sapphire Lift Pins Single Crystal Al₂O₃ Wear Resistant for High-Accuracy Wafer Positioning


Product Description



Precision Sapphire Lift Pins Single Crystal Al₂O₃ Wear Resistant for High-Accuracy Wafer Positioning


Sapphire lift pins​​ are precision mechanical components manufactured from high-purity single-crystal sapphire, engineered for ​​high-precision positioning, high-temperature resistance, and wear-intensive applications​​. ZMSH provides ​​full-parameter customization services​​ (including diameter, length, surface roughness, and crystallographic orientation optimization), supporting rapid small-batch delivery to meet the extreme performance demands of semiconductor, medical, aerospace, and industrial sectors.



Key Characteristics


1. Ultra-high Mechanical Strength​​: With a compressive strength exceeding 300,000 psi, these pins withstand high-frequency lifting loads (e.g., 12-inch wafer handling systems in semiconductor fabrication).


​​2. High-Temperature Stability​​: Operate continuously at 1,500°C and tolerate short-term exposure up to 2,050°C (ideal for laser welding or combustion chamber positioning).


3. ​​Low Friction Coefficient​​: Post-polishing friction coefficients <0.15 minimize energy loss during precision motion (e.g., lithography stage adjustments).


​​4. Chemical Inertness​​: Resistant to strong acids, alkalis, and organic solvents, suitable for cleanrooms and semiconductor etching environments.




Technical Parameters


Chemical compositionMonocrystalline Al2O3
Hardness9Mohs
Optic natureUniaxial
Refractive index1.762-1.770
Birefringence0.008-0.010
DispersionLow, 0.018
LustreVitreous
PleochroismModerate to Strong
Diameter0.4mm-30mm
Diameter tolerance0.004mm-0.05mm
length2mm-150mm
length tolerance0.03mm-0.25mm
Surface quality40/20
Surface roundnessRZ0.05
Custom shapeboth ends flat, one end redius, both end redius,
saddle pins and special shapes



Primary Applications

(1)Semiconductor Manufacturing​

​· Wafer Handling Systems​​: Achieve ±1μm positioning accuracy in 12-inch wafer fabs, enduring 200 cycles/hour.

​· Photolithography Stage Calibration​​: Compensate for silicon wafer thermal expansion (thermal expansion coefficient: 5.3×10⁻⁷/°C) via nanometer-scale adjustments.


​(2)Medical Devices​

​· Surgical Robot Catheters​​: Ultra-thin-walled tubes (<50μm) enable minimally invasive vascular interventions without tissue damage.

​· Radiotherapy Equipment Calibration​​: Adjust radiation focal points with ±0.01mm precision in proton therapy systems.


​(3)Aerospace and Defense​

​· Rocket Vector Control​​: Deployed in attitude adjustment mechanisms, enduring -196°C to 1,200°C thermal cycling.

· ​​Satellite Optical Systems​​: Protect exterior payloads during deep-space missions, maintaining functionality under vacuum and radiation.


​(4)Industrial and Research​

​· Electron Microscopy Stages​​: Enable ±5nm positioning in 10⁻¹⁰ mbar vacuum environments.

· ​​Nuclear Fusion Reactors​​: Withstand neutron irradiation (>10¹⁵ n/cm²) and plasma erosion for >100,000 cycles.



FAQ


1. Q: What industries use Sapphire Lift Pins?​​

​​ A:​​ Sapphire Lift Pins are critical in ​​semiconductor manufacturing, medical robotics, aerospace, and industrial automation​​ for their extreme durability, high-temperature resistance, and precision motion control.


2. Q: What is the smallest diameter available for Sapphire Lift Pins?​​

​​ A:​​ Custom diameters as small as ​​0.5 mm​​ with wall thicknesses down to ​​50 μm​​ are available for microfluidic chips or semiconductor wafer handling systems.



TAG: #Precision Sapphire Lift Pins, #Optical Glass, #Wear-Resistant, #High Transmittance, #Customized, #Sapphire Glass, #Single Crystal Al₂O₃, #High-Accuracy Wafer Positioning


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