Automatic All-Silicone Lipstick Filling Machine with Separated Two-Stage Vacuum Device

1. Frame Structure

• Safety cover: Aluminum base with chrome-plated steel surface, combining sturdiness and anti-rust performance.
• Worktable/Electric cabinet/Door: Made of SUS stainless steel for enhanced corrosion resistance.
• Support: Fixed holding feet and detachable material loading station for easy material handling and equipment maintenance.
• Columns: Euro-standard aluminum profiles for lightweight design and modular expansion.
• Door: Stainless steel material, suitable for high-cleanliness production scenarios (e.g., cosmetics, medical industry).

2. Table Drive System

• Slide rail technology: Imported U-shaped circulation slide rail system for smooth movement and precise positioning.
• Molds: 28 sets of precision silicone rubber molds with anodized surface treatment to improve wear resistance and demolding efficiency.
• Lifting control: Servo index control for station lifting, meeting high-precision requirements for multi-station synchronous operation.
• Sealing: Fully sealed moving parts; double-layer insulation and sealing in the cooling area to prevent liquid/gas leakage.

3. Pre-heating Device

• Heaters: 2 units of Swiss imported Leister heaters with adjustable air volume and heating rate.
• Mechanical control: Cylinder-driven up/down movement, handwheel for height adjustment, and timer for heating duration control.
• Temperature control: Digital display with PID control, equipped with a variable-speed air fan, ensuring temperature uniformity within ±2°C.

4. Filling System

• Filling machine: 1 mobile dual-nozzle filler, with servo motors individually controlling the filling volume of each nozzle and supporting secondary mixing function.
• Tanks: 2×30L tanks with an outer cleaning system for quick material changeover and hygiene maintenance.
• Pumps: Quick-joint piston pump driven by a servo motor, with flow control accuracy of ±0.5%.
• Material conveying: Electric heating double-layer hose (only the inner hose needs to be replaced for color adjustment) to reduce material residue and waste.
• Additional features: Nozzle pre-heating, bulk material collection, ceramic heating for tanks, PLC + touch screen control, and dual power supply interfaces.

5. Nozzle Moving System

• Motion control: Cylinder-driven nozzle on/off, forward/backward movement, and horizontal material feeding, with a response speed <0.3 seconds.
• Temperature management: Heating tube to maintain nozzle temperature and prevent material solidification and blockage.
• Bulk collection: SUS stainless steel tray for easy cleaning and material recovery.

6. Re-heat Device

• Equipment: Imported Swiss LEISTER heater with high power density and long service life.
• Adjustment: Handwheel for height adjustment, touch screen for temperature setting, and manual fan volume adjustment to adapt to different product processes.

7. Cooling Unit

• Type: Separated water circulation cooling device with an independent temperature control system.
• Temperature range: Minimum -20°C, suitable for rapid curing processes of wax-based and resinous materials.
• Compressor: 8Hp compressor using R404A refrigerant for stable cooling capacity.
• Structure: Cooling tunnel under the table with pipeline-circulated cold air; double-layer insulation outside the tunnel to reduce cold loss.

8. Discharging Unit

• Movement control: High-precision industrial module (Y/X axis + lifting) with positioning accuracy of ±0.1mm.
• Gripper: 4-piece vacuum gripper, servo motor-driven rotation, and cylinder-driven lifting, compatible with φ8-17.1mm lipsticks.
• Demolding: Self-patented two-jaw vacuum system with adjustable grip tension to reduce product damage.
• Conveyor: Flexible chain-type conveyor for smooth mold transfer and continuous production.

9. Screw Down Unit

• Control: Cylinder-driven gripper on/off and servo motor-driven rotation, with torque control accuracy of ±1%.
• Function: Precisely controls lipstick rotation force to ensure firm bonding between the paste and tube, avoiding over-tightening damage.

Overall Equipment Advantages

1. Material Performance: Extensive use of stainless steel (SUS) and aluminum profiles meets food-grade/medical-grade cleanliness standards.
2. Control Precision: Servo motor + PLC-based motion control ensures key station positioning accuracy of ±0.1mm and filling volume error <1%.
3. Process Adaptability: Supports fast mold switching, independent dual-nozzle control, and multi-level temperature/air volume adjustment, suitable for diverse products (e.g., lipsticks, crayons, medical suppositories).
4. Maintenance Convenience: Detachable loading station, quick-connect pump heads, and inner hose independent replacement design reduce downtime.
5. Safety and Energy Efficiency: Fully sealed moving parts, double-layer insulated cooling tunnel, and dual power supply interfaces ensure operational safety and energy efficiency.

Shanghai Gieni Industry Co.,Ltd was founded in 2011. We are a cosmetic machinery manufacturer which professional in researching and developing, producing cosmetic machinery. We just focus on daily chemical and color cosmetic fields, and providing the complete set of packaging solutions for your esteemed company.

After years of effort our products have sold to USA, France,Italy,CZ, German Colombia, Swizerland, Bulgaria,Turkey, Thailand, Indonisia UAE, Pakistan, Japan, and other fifty countries and refect the machine to be more excellent performance during production in user’s site.

Since founding of our company, we adhere to the idea of keeping improving, dedication and enterprising and launch the products with international first-class standard. We strive to create a individuality brand with bright style:GIENI and GIENICOS.

GIENICOS VALUE:

Customer First
Integrity Altruistic
Love “Changes”
Breakthrough Innovative

GIENICOS VISION: 

Become the global leader in hot filling equipment for cosmetics!
Become a 100-year-old company that values the happiness of its employees!