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42CrMo Port Machine Die Forging Open Die Forged Precision Forged Wheels ZPMC 35#

Categories Crane Wheel
Brand Name: Tiangong
Certification: ISO9001, ISO14001,ISO45001
Place of Origin: Changzhou, China
MOQ: 1
Price: USD500-USD2000/piece
Payment Terms: T/T
Supply Ability: 56000 Tons per year
Delivery Time: 30days
Packaging Details: Pallet
Material: 42CrMo, 45#,35# steel
Quality Control: 100% Inspection
Hardness: Normalizing and tempering
Application: Port Machine
Load Capacity: Varies based on size and material perform
Heat Treatment: Normalizing and tempering,
Usage: Crane
Production Lead time: 30 days
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42CrMo Port Machine Die Forging Open Die Forged Precision Forged Wheels ZPMC 35#

42CrMo Port Machine Forgings Open Die Forged Crane Wheels – ZPMC Supplier. These crane wheels, forged from specialized high-strength alloy steel, are engineered for heavy-duty port gantry and container cranes. With an advanced forging process, they can handle extreme mechanical loads and harsh port environments. Offering 30% longer service life than standard wheels, they cut maintenance costs and ensure stable, continuous operation.

Key Features:

  • Material: 42CrMo

  • Process: Open die forging

  • Heat Treatment:Normalized + Tempered for high hardness and toughness

  • Weight Range: 100–7000 kg

  • Machining: Available as rough or finish-machined

  • Inspection: 100% ultrasonic

Applications:

  • Quay cranes

  • Gantry cranes

  • Port transport systems

  • Container handling machinery

  • Rail-mounted and rubber-tyred cranes

Advantages:

  • Excellent load-bearing and wear resistance

  • Stable performance under dynamic and cyclic loads

  • Long service life in harsh operating conditions

  • Materials from certified steel mills, full traceability provided

Custom forging solutions available upon request. Contact us with your technical drawings or specifications.

ItemDetails
Product Name42CrMo Port Machine Forgings Open Die Forged Crane Wheels – ZPMC Supplier
Material GradesAlloy Steels: 42CrMo and more
Forging Equipment- Hydraulic Hammers: 5T, 8T, 12T - Supports large-section open die forging
Manufacturing ProcessForging → Heat Treatment → Rough Machining → Dimensional & NDT Inspection
Forging Ratio≥ 3.0 — Ensures fine grain refinement, enhanced tensile strength, and excellent internal soundness for heavy-duty operation
ApplicationsPrecision-forged components for: - Gearbox main shafts - Thrust flanges and coupling hubs - Marine transmission and propulsion shafts - Rudder stocks and steering gear drives - Suitable for both marine and industrial mechanical systems
Delivery Conditions- N+T (Normalized + Tempered): For pre-machined rough parts
Testing & Inspection- Chemical Analysis: Optical Emission Spectrometry - Mechanical Tests: Tensile , Impact , Hardness - NDT: UT , MT - Dimensional Control: Bore dial indicators, precision micrometers
Main Forging service Machine list:sets
Sample Inspection tester machines in the lab.
1Spectrometer1
2Impact testing machine1
3Tensile testing machine1
4Metallographic microscope1
5Brinell hardness tester1
6Notch projector1
7Quenching test machine1
8high-precision flaw detector2
Natural gas equipment
1Natural gas furnace 15Ton6
2Natural gas furnace 20Ton1
3Natural gas furnace 30Ton3
4Natural gas furnace 40Ton1
Sawing machine16
55 Ton electro-hydraulic forging hammer1
68 Ton electro-hydraulic forging hammer1
712 Ton electro-hydraulic forging hammer1
operation machine
810 Ton loader machine1
915 Ton loader machine1
1020 Ton Loader machine1
Material carrier machine
1210 Ton material carrier1
1320 Ton material carrier1
14Heat Treatment electric furnace 5Ton1
15Heat Treatment electric furnace 15Ton1
16Heat Treatment electric furnace 50Ton1
17Heat Treatment electric furnace 60Ton1
18Heat Treatment electric furnace 60Ton1
19horizontal lathe, vertical lathe,CNC vertical lathe,machining equipment31

Forging process flow quality control:

Raw material steel ingot into warehouse(test the chemical composition) → Cutting→ Heating(Furnace temperature test) → Heat treatment after forging(Furnace temperature test) Discharge the furnace(blank inspection)→ Machining→ Inspection(UT,MT,Visal dimension, hardness)→ QT→ Inspection(UT, mechanical properties, hardness, grain size)→ Finish machining→ Inspection (dimension)→ Packing and Marking(steel stamp, mark)→ Storage Shipment.


Frequently Asked Questions (FAQs)
1. What is your forging weight range?
We produce forged parts ranging from 100 kg to 7000 kg.

2. Do you provide heat treatment and machining?
Yes, we offer full in-house heat treatment, rough, and finish machining services.

3. Which industries do you supply to?
We serve wind energy, heavy equipment, port machinery, transmission systems, and more.

4. What is your production lead time?

With stock: Around 30 days

Without stock: 40–45 days

5. Where is your factory located?
In Changzhou City, near Shanghai, with shipping via Shanghai Port.


Request a Quote
Please send your technical drawings and requirements to us. Our engineers will review and provide you with a professional quotation and solution shortly.

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