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400/1+12 Durable and Advanced Tubular Stranding Machine for High-Performance Cable Manufacturing

Categories Tubular Stranding Machine
Brand Name: Beyde
Model Number: 400/1+12
Certification: CE
Place of Origin: Hebei
MOQ: 1 set
Payment Terms: L/C, D/A, D/P, T/T
Supply Ability: 200 set/year
Delivery Time: 90 days
Packaging Details: Safety container packing
Usage: Stranding
Color: Blue,According to customer requirement
Name: Tubular stranding machine
Application: steel,aluminium,stranding steel wire
Wire material: Copper
Machine central height: 1000mm
Central pay-off bobbin: PN400-PN630
Power: 11kw
Take-up bobbin size: PND800-PND1600
Plc: Siemens
Minimum bare wire diameter: 1-5mm
Maximum bare wire diameter: 15mm
Company Info.
Beyde Trading Co.,Ltd
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400/1+12 Durable and Advanced Tubular Stranding Machine for High-Performance Cable Manufacturing


400/1+12 Durable and Advanced Tubular Stranding Machine for High-Performance Cable Manufacturing

​Tubular Strander Parameters & Introduction

1. Introduction to Tubular Strander

A tubular strander is a specialized machine used in the wire and cable manufacturing industry to twist multiple wires or conductors into a compact, helical structure. Unlike planetary stranders, which use a rotational and orbital motion, tubular stranders employ a ​linear or rotational movement around a central axis, resulting in a ​tubular or layered stranding pattern. This method is ideal for producing cables with ​high flexibility, durability, and uniformity, making it suitable for a wide range of applications.

Tubular stranders are commonly used in the production of:

  • Power cables​ (medium and high voltage)
  • Control and instrumentation cables
  • Communication cables​ (coaxial, twisted pair)
  • Specialty cables​ (submarine, mining, aerospace)

2. Key Parameters of a Tubular Strander

The performance and capabilities of a tubular strander are determined by several critical parameters. These parameters influence the machine's efficiency, flexibility, and suitability for specific applications. Below are the key parameters:

ParameterDescriptionTypical Range
Number of SpindlesDetermines how many wires can be stranded simultaneously.4, 6, 8, 12, 16, 24 (or more)
Wire CapacityMaximum wire diameter the machine can handle.0.05 mm – 6.0 mm
Lay Length AdjustmentControls the pitch (distance for one complete twist).Adjustable (0.1 mm – 50 mm or more)
Stranding SpeedRotational speed of the stranding head (affects production rate).50 – 500 rpm (variable speed)
Take-Up CapacityMaximum cable diameter the machine can wind.50 mm – 600 mm (or more for large machines)
Power RequirementMotor power needed for operation.10 kW – 100 kW (depending on size)
Tension Control SystemEnsures uniform wire tension during stranding.Automatic or manual tensioners
Frame MaterialConstruction material for durability and stability.Steel or stainless steel (with anti-corrosion coating)
Control SystemCNC or PLC-based automation for precision and ease of operation.Basic, semi-automatic, or fully automatic
Stranding PatternDetermines the type of stranding (e.g., concentric, sector, or tubular).Configurable based on application
Wire Feeding SystemSupplies individual wires or conductors to the stranding head.Automated or manual feeding systems
Cooling SystemPrevents overheating during high-speed operation.Air or liquid cooling systems

3. Types of Tubular Stranders

Based on application and automation level, tubular stranders can be categorized into:

  1. Manual Tubular Strander

    • Basic model with manual adjustments.
    • Suitable for small-scale production or prototyping.
  2. Semi-Automatic Tubular Strander

    • Features programmable lay length and speed but requires operator supervision.
    • Ideal for medium-scale production.
  3. Fully Automatic Tubular Strander

    • CNC-controlled with real-time monitoring and advanced tension control.
    • Best for high-volume production with consistent quality.
  4. High-Speed Tubular Strander

    • Optimized for rapid production with advanced cooling and tension systems.
    • Suitable for large-scale industrial applications.
  5. Compact Tubular Strander

    • Space-saving design for small workshops or limited production spaces.

4. Advantages of Tubular Stranders

✅ ​Uniform Stranding: Ensures consistent wire distribution and lay length, improving cable performance.
✅ ​High Efficiency: Faster production rates compared to manual methods.
✅ ​Versatility: Can handle various wire sizes and configurations.
✅ ​Improved Cable Flexibility: Produces cables with high flexibility, ideal for dynamic applications.
✅ ​Durability: Enhanced mechanical strength due to precise stranding.
✅ ​Automation Options: Reduces labor costs and human error in fully automatic models.


5. Applications of Tubular Stranders

  • Power Transmission: Medium and high-voltage power cables.
  • Control & Instrumentation: Precision cables for industrial automation.
  • Communication: Coaxial and twisted-pair cables for data transmission.
  • Specialty Cables: Submarine, mining, and aerospace cables requiring high durability and flexibility.
  • Automotive Wiring: Harnesses and battery cables for vehicles.

6. Future Trends in Tubular Stranders

Quality 400/1+12 Durable and Advanced Tubular Stranding Machine for High-Performance Cable Manufacturing for sale
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