PET Bottle Capping Line for Blow-Fill-Cap BFC Applications

PET Bottle Capping Line for Blow-Fill-Cap (BFC) Applications

Shanghai Peiyu Packaging Technology Co.,Ltd.
Our PET Cap Conveyor System is engineered for seamless integration into blow-fill-cap (BFC) production lines, ensuring efficient, contamination-free transport of bottle caps to capping stations. Designed for high-speed bottling plants in the food, beverage, and pharmaceutical industries, this system enhances productivity while meeting stringent hygiene and safety standards.

Key Features & Advantages
Hygienic Design

Constructed with food-grade stainless steel (304/316) and FDA/EU-compliant materials.

Smooth surfaces and minimal crevices to prevent bacterial buildup.

Optional CIP (Clean-in-Place) compatibility for sterile environments.

High-Speed Performance

Handles up to 2,000 caps per minute with precision alignment.

Low-vibration operation reduces cap jams and misalignment.

Gentle Cap Handling

Anti-scratch belt/rail materials to preserve cap aesthetics.

Adjustable guides for diverse cap sizes (e.g., 18–38mm diameters).

Smart Automation

IoT-ready with sensors for real-time monitoring of cap flow and jams.

Compatible with Industry 4.0 for data logging and predictive maintenance.

Modular & Customizable

Flexible lengths (1–15m) and configurations (inline, curved, or elevated).

Integrate with rotary cappers, unscramblers, and vision inspection systems.

Technical Parameters
Parameter Specification
Capacity 500–2,000 caps/min
Cap Size Range 18–38mm diameter
Material Stainless steel 304/316, FDA-grade PU
Power supply 220V/380V, 50/60Hz
Noise Level <70 dB
Certifications CE, ISO 9001, EHEDG (optional)

FAQ
Q1: Is the conveyor suitable for hot-fill applications?
Yes, heat-resistant variants (up to 85°C) are available for hot-fill beverage lines.

Q2: How does it prevent cap jams?
Precision-guided rails and vibration dampeners ensure smooth cap flow.

Q3: Can it handle colored or embossed caps?
Absolutely. The gentle conveying mechanism avoids scratches or logo damage.

Q4: What maintenance is required?
Routine cleaning and belt tension checks; most parts are tool-free accessible.

Q5: Is the system compatible with existing BFC lines?
Yes, our team provides custom mounting solutions for seamless integration.

Why Choose Our Cap Conveyor?
EU & US Compliance: Meets FDA, EC 1935/2004, and GMP standards.

Energy-Efficient: Reduced power consumption vs. pneumatic systems.

24/7 Reliability: Robust design for continuous operation with <0.5% downtime.

Ideal for bottled water, juices, dairy, and pharmaceuticals, our conveyor ensures zero contamination, maximum uptime, and ROI-driven automation.

Peiyu Enterprise wholly owns:

Shanghai Peiyu Packaging Technology Co., Ltd., Anhui Peiyu Packaging Technology Co., Ltd., Shanghai Peiyu Machinery Manufacturing Co., Ltd., Jiangsu Peiyu Food and Beverage Co., Ltd., and Jiangsu Heyu Packaging Materials Co., Ltd. We provide a complete set of intelligent equipment and turnkey engineering services for global liquid and solid product companies. We can provide complete line solutions for flexible packaging, cans, aluminum bottles and cans, PET bottles, PE bottles, glass bottles, roof bags, aseptic cartons and other packaging production lines.
Through long-term experience in mechanical design and manufacturing, our company currently has hundreds of mature and stable packaging machinery and equipment, covering aluminum bottle and can three-in-one filling machine series, sterilization kettle series, can (bottle) unloading machine series, fully automatic loading and unloading cage series, fully automatic stacking and unloading series, sleeve label series, labeling series, packing series, conveying, air conveying system, etc. The company's products are widely used in various cans (bottles) of beverages, dairy products, pure water, condiments, alcohol, oil, cosmetics, medicine and other related industries.

After years of hard work, the company has established extensive and close cooperation with well-known companies such as Thailand Red Bull(With brand Sunrise group),Coca-Cola,Pepsi,Nestle (With brand of Yinlu),BONDULLE Group,Mars(China mainland, Tianjin),Mars (Mexico factory ),Mane Group (China mainland, Zhejiang),Mane Group (Indonesia ),DANONE Group,Yili Group, Lulu Group, Weiwei Group, Hebei Yangyuan Zhihui, Wanglaoji Group, Mengniu Group, Southern Black Sesame Group, Shanghai Baoying Beverage, Chengdu Yinlu, Yanghe Wine Industry, Heze Bencao, Jilin Jinyi, Shanxi Zilin Vinegar Industry, Jiyuan Youyang Beverage, Ting Hsin Group, Uni-President Group, Unilever, Danone Group, Heinz Group, Huapeng Group, Huiyuan Group, Hangzhou Zhongya, Harbin Pharmaceutical Group, Qidu Pharmaceutical, Siping Hongbaolai, etc. The company's products are exported to many countries and regions such as North America, South America, Africa, Europe, and the Middle East, and have won the title and reputation of excellent suppliers. Peiyu Enterprise has established technical research and development centers in Xi'an, Shanghai, and Chuzhou, using high-tech and forward-looking design concepts to meet the different needs of domestic and foreign customers. In the Singapore (Suzhou) High-tech Industrial Park in Chuzhou National Development Zone, Anhui Province, we have a 60,000 square meter production base, with modern factories, R&D centers, processing centers, testing centers, assembly workshops, spare parts warehouses, office buildings, living areas and other facilities. The production workshop is equipped with advanced processing equipment such as through-block laser cutting machines, plasma cutting equipment, pentahedron processing centers, American Haas processing centers, laser tube cutting machines, etc., which provide extremely reliable guarantees for the manufacturing accuracy and stability of our products.
The company strictly implements the ISO9001 quality system certification standards for design and manufacturing, and has passed the audit of German Rhine Company (TUV). The company has European CE certification. The company adheres to the business philosophy of sustainable service and continuous pursuit, and creates the most competitive automation equipment with unique mechanical design and years of accumulated control essence.
Peiyu Enterprise is willing to work with you to develop and gain fruitfulness together!