High-speed PLC-controlled Cap Washer For Bottling Line For 60,000 BPH Bottled Water Production Lines

High-Speed PLC-controlled cap washer for bottling line for 60,000 BPH Bottled Water Production Lines

Shanghai Peiyu Packaging Technology Co.,Ltd.

Product Overview
Our high-speed bottle cap washing machine is designed for modern bottled water production lines, ensuring hygienic, efficient, and automated cap cleaning before sealing. Made from food-grade stainless steel (SUS304/SUS316), this machine meets EU & FDA hygiene standards, making it ideal for beverage, pharmaceutical, and bottled water industries.

Key Features & Advantages
High-Speed Cleaning – Processes up to 1,500 caps per minute, compatible with high-speed bottling lines.

Advanced Sanitization – Uses sterilized water, UV, or air-knife drying to eliminate contaminants.

Durable & Corrosion-Resistant – Full stainless-steel construction for long-term reliability.

Water & Energy Efficient – Closed-loop water recycling system reduces waste.

PLC Control & Touchscreen HMI – Easy operation with adjustable speed, temperature, and cleaning cycles.

Gentle Handling – Soft brush or air-jet cleaning prevents cap damage.

Modular Design – Easy integration with existing capping machines, conveyors, and filling systems.

Technical Specifications
Parameter Details
Capacity 800–1,500 caps/min
Power Supply 380V/50Hz (Customizable for 220V/60Hz)
Material SUS304/SUS316 stainless steel
Cleaning Method Water spray, UV sterilization, air drying
Control System PLC + Touchscreen HMI
Dimensions (L×W×H) Customizable
Weight ~800–1,200 kg

FAQ
Q1: Is this machine suitable for PET bottle caps?
Yes, it handles plastic (PET), metal, and composite caps without deformation.

Q2: How is water consumption optimized?
The multi-stage filtration and recycling system reduces water usage by up to 40% vs. traditional washers.

Q3: Can it be customized for different cap sizes?
Absolutely! Adjustable nozzles and holders accommodate various diameters (28–40mm standard).

Q4: What maintenance is required?
Daily rinsing and monthly deep cleaning; no specialized tools needed.

Q5: Does it comply with EU/US safety standards?
Yes, it meets CE, FDA, and ISO 9001 certifications.

Why Choose Our Cap Washer?
Reduces contamination risks – Critical for mineral water, juices, and dairy.

Lowers operational costs – Energy-efficient and low maintenance.

Seamless automation – Fits Krones, Sidel, and other bottling lines.

Peiyu Enterprise wholly owns:

Shanghai Peiyu Packaging Technology Co., Ltd., Anhui Peiyu Packaging Technology Co., Ltd., Shanghai Peiyu Machinery Manufacturing Co., Ltd., Jiangsu Peiyu Food and Beverage Co., Ltd., and Jiangsu Heyu Packaging Materials Co., Ltd. We provide a complete set of intelligent equipment and turnkey engineering services for global liquid and solid product companies. We can provide complete line solutions for flexible packaging, cans, aluminum bottles and cans, PET bottles, PE bottles, glass bottles, roof bags, aseptic cartons and other packaging production lines.
Through long-term experience in mechanical design and manufacturing, our company currently has hundreds of mature and stable packaging machinery and equipment, covering aluminum bottle and can three-in-one filling machine series, sterilization kettle series, can (bottle) unloading machine series, fully automatic loading and unloading cage series, fully automatic stacking and unloading series, sleeve label series, labeling series, packing series, conveying, air conveying system, etc. The company's products are widely used in various cans (bottles) of beverages, dairy products, pure water, condiments, alcohol, oil, cosmetics, medicine and other related industries.

After years of hard work, the company has established extensive and close cooperation with well-known companies such as Thailand Red Bull(With brand Sunrise group),Coca-Cola,Pepsi,Nestle (With brand of Yinlu),BONDULLE Group,Mars(China mainland, Tianjin),Mars (Mexico factory ),Mane Group (China mainland, Zhejiang),Mane Group (Indonesia ),DANONE Group,Yili Group, Lulu Group, Weiwei Group, Hebei Yangyuan Zhihui, Wanglaoji Group, Mengniu Group, Southern Black Sesame Group, Shanghai Baoying Beverage, Chengdu Yinlu, Yanghe Wine Industry, Heze Bencao, Jilin Jinyi, Shanxi Zilin Vinegar Industry, Jiyuan Youyang Beverage, Ting Hsin Group, Uni-President Group, Unilever, Danone Group, Heinz Group, Huapeng Group, Huiyuan Group, Hangzhou Zhongya, Harbin Pharmaceutical Group, Qidu Pharmaceutical, Siping Hongbaolai, etc. The company's products are exported to many countries and regions such as North America, South America, Africa, Europe, and the Middle East, and have won the title and reputation of excellent suppliers. Peiyu Enterprise has established technical research and development centers in Xi'an, Shanghai, and Chuzhou, using high-tech and forward-looking design concepts to meet the different needs of domestic and foreign customers. In the Singapore (Suzhou) High-tech Industrial Park in Chuzhou National Development Zone, Anhui Province, we have a 60,000 square meter production base, with modern factories, R&D centers, processing centers, testing centers, assembly workshops, spare parts warehouses, office buildings, living areas and other facilities. The production workshop is equipped with advanced processing equipment such as through-block laser cutting machines, plasma cutting equipment, pentahedron processing centers, American Haas processing centers, laser tube cutting machines, etc., which provide extremely reliable guarantees for the manufacturing accuracy and stability of our products.
The company strictly implements the ISO9001 quality system certification standards for design and manufacturing, and has passed the audit of German Rhine Company (TUV). The company has European CE certification. The company adheres to the business philosophy of sustainable service and continuous pursuit, and creates the most competitive automation equipment with unique mechanical design and years of accumulated control essence.
Peiyu Enterprise is willing to work with you to develop and gain fruitfulness together!