Precision Three-Sixty Degree Aerosol Valve With Programmable Actuator for Fabric Coating Systems Featuring Low-Pressure Atomization

Precision Three-Sixty Degree Aerosol Valve With Programmable Actuator for Fabric Coating Systems Featuring Low-Pressure Atomization

Product Description:

Engineered for textile manufacturing, this Three-Sixty Degree Aerosol Valve With Actuator revolutionizes fabric finishing with controlled 360° application of water-repellents, flame retardants, and anti-static coatings. The servo-electric actuator enables programmable rotation patterns (spiral, oscillating, or indexed) synchronized with conveyor speeds up to 120 m/min. Its patented low-pressure nozzle technology atomizes viscous formulations at just 15 PSI, preventing fabric saturation while achieving 5-micron droplet uniformity – critical for technical textiles requiring precise add-on rates (±2%). Constructed with ceramic-coated internals and PTFE seals, it withstands formaldehyde-based resins and acidic catalysts without corrosion. Integrated pattern memory stores 50+ spray recipes for rapid changeovers between denim, nonwovens, and technical fabrics. Real-time flow monitoring via IO-Link prevents costly reworks in automated textile finishing lines where coating consistency determines product performance.

Specifications:

FAQ:

Q: Can the actuator synchronize with irregular fabric movements?
A: Yes – encoder feedback adjusts rotation in real-time to compensate for conveyor variations.

Q: Minimum coating weight achievable with this aerosol valve?
A: 0.1 g/m² at 20 micron droplet size (verified per ISO 3175-2).

Q: Are explosion-proof versions available for solvent-based treatments?
A: ATEX Zone 1 kits include pressurized enclosures and intrinsically safe electronics.

Q: How are nozzle clogs prevented with particulate-laden formulations?
A: Self-purging nozzle design with ultrasonic cleaners on maintenance cycles.

Q: Can I replicate hand-spray patterns for artisanal textiles?
A: Yes – teach mode records manual movements for digital reproduction.

Future industry manufacturing complex spans an area of nearly 7,000 square meters. It incorporates six high-speed aerosol valve production lines and more than 30 special valve production lines.

Each year, Future industry aerosol can produce up to one billion aerosol valves. Our main products are air freshener aerosol valve, insecticide spray aerosol valve, butane gas aerosol valve, carburetor cleaner aerosol valve, ribbon spray aerosol valve, snow spray aerosol valve,paint spray aerosol valve, fluid spray aerosol valve, portable stove gas aerosol valve, 360 degree aerosol valve, powder spray aerosol vave. Also we have expanded the export market of aerosol metering valves, aerosol caps and aerosol cans.We have also built five standardized workshops to conduct different operations in order to meet the requirements of various customers to ensure we always meet production demands and timelines.

Production of the valve mounting cups is carried out in this workshop. We use a high-speed automatic stamping machine to transform high-quality steel plates into valve mounting cups. Due to the high degree of its automation, this equipment can help to reduce labor costs and increase production efficiency significantly.

In addition, we utilize an efficient machine that can automatically press an outer rubber ring into a valve mounting cup in order to provide superior sealing performance in the process of final assembly.

This workshop contains over 20 injection molding machines and three injection molding lines. Among them, our injection molding machines are used to produce a variety of accessories such as valve stems, valve chambers, actuators, and spray caps, etc.

Due to efficient automation, we require a very small number of staff to run these more than 20 injection molders. During the production process, our quality control inspectors are responsible for sampling and testing every batch of accessories. Additionally, our injection molding line has the capability to produce various sizes of dip tubes in automatic mode.

This workshop is used to assemble all kinds of accessories. It is equipped with automated assembly equipment to greatly increase production efficiency and provide our customers with enhanced profits.

After assembly is completed, our valves will be automatically counted and packed. We are proud to say we are one of the few companies in the industry that possess advanced abilities in product research and development. Every new product needs an innovative mold. For this reason we utilize high-precision wire cutting machines and machine tools that can form our molds into exquisite shapes.

We possess a wide range of technical production and R & D expertise

Whatever your industry related need may be, just ask, we can provide the solution.