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B&R 80VD100PD.C000-01 ACOPOSmicro Inverter Module for AC Motors

Categories B&R
Brand Name: B&R
Model Number: 80VD100PD.C000-01
Certification: CE
Place of Origin: Austira
MOQ: 1 pcs
Price: USD 1000-2000 piece
Payment Terms: D/A, D/P, T/T, Western Union
Supply Ability: 100 PCS/ 12 weeks
Delivery Time: 3-7 working days
Packaging Details: Carton packaging
Product Name: Inverter Module
Series: ACOPOSmicro
Place Of Original: Original
Shipping Terms: DHL / According your demands
Function: Stardand
Color: Orange
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B&R 80VD100PD.C000-01 ACOPOSmicro Inverter Module for AC Motors

B&R ACOPOSmicro Inverter Module 80VD100PD.C000-01: The Silicon-Carbide Power Core for Next-Generation Industrial Energy Systems

The electrification revolution demands power conversion technology that transcends traditional boundaries between motion control and energy infrastructure. The B&R ACOPOSmicro 80VD100PD.C000-01 represents a quantum leap in power electronics – integrating gallium-nitride (GaN) and silicon-carbide (SiC) technologies within a compact modular footprint to deliver unprecedented 99.2% efficiency while enabling bidirectional energy flow. This grid-interactive inverter module redefines industrial power architecture by merging ultra-fast switching capabilities with cyber-secure energy management, serving as the cornerstone for self-sustaining smart factories and renewable microgrids.


Revolutionary Power Architecture

Hybrid Wide-Bandgap Technology

  • SiC MOSFET Main Stage: 1200V/100A rating with <15ns switching for 50% lower losses vs. IGBT

  • GaN Auxiliary Circuits: 650V drivers enabling 5MHz PWM frequencies

  • Dynamic DC-Link Management: Autonomous bus voltage regulation (±0.25%)

  • Bidirectional Energy Flow: Seamless transition between motoring/generation modes

Multi-Topology Configuration Engine

Operating ModeTopologyIndustrial Application
2-Level Voltage SourceStandard VSIConventional motor control
3-Level NPCNeutral Point ClampedHigh-voltage traction drives
Matrix ConverterDirect AC/AC conversionOil & gas compressor control
AFE RectifierActive Front EndRegenerative crane systems
Grid FormingVirtual synchronous machineMicrogrid islanding operations

Technical Specifications

Table: Power Conversion Performance Benchmarks

Parameter Category80VD100PD.C000-01 SpecificationIndustrial Impact
Power ArchitectureHybrid SiC/GaN with liquid-cooled baseplate50% smaller heatsinks vs. Si-based inverters
Voltage Range380–480 VAC 3-phase (±15% voltage tolerance)Universal grid compatibility
Continuous Power22 kVA @ 40°C (18 kVA @ 55°C)Drives 15kW induction motors at full torque
Peak Power44 kVA (200% overload for 3 sec)Handles crusher startup surges
Switching Frequency4–100 kHz (software-configurable)Optimized for EMI/performance tradeoffs
Efficiency99.2% peak (98.7% @ 10% load)Saves 37,000 kWh/year in 24/7 operation
Control InterfacesPROFINET IRT, EtherCAT, POWERLINKSynchronized <250µs cycle times
ProtectionSTO SIL 3, SC I²t, ground fault monitoringEliminates external protection circuits
Regeneration Capacity110% continuous regeneration ratingFull four-quadrant operation
Environmental-25°C to +70°C (IP20/IP65 versions)Deployable in foundries/outdoor enclosures

Grid-Interactive Capabilities

1. Active Harmonic Mitigation

  • Real-time FFT analysis up to 150th harmonic

  • <2% THDi at full load without external filters

  • Selective harmonic compensation for neighboring equipment

2. Microgrid Integration

  • Grid-Following/Forming Modes: Seamless transition between modes in <20ms

  • Frequency-Watt Control: Adjusts output based on grid stability

  • Volt-VAR Optimization: Maintains power factor 0.99 lagging/leading

  • Black Start Capability: Restores local power without external sources

3. Energy Sovereignty Features

  • Predictive Demand Shaving: Anticipates peak loads using machine learning

  • Dynamic Tariff Optimization: Shifts loads based on real-time electricity pricing

  • Carbon-Aware Operation: Prioritizes renewable sources via OPC UA energy data


Cyber-Physical Power Management

A. Security Architecture

  • Hardware-encrypted firmware (AES-256)

  • Secure boot with TPM 2.0 module

  • Network intrusion detection at packet level

B. Edge Intelligence

  • Onboard power quality analytics (EN 50160 compliance monitoring)

  • Predictive maintenance for capacitors/switching elements

  • Automated energy certification reporting

C. Digital Twin Integration

  • Real-time thermal modeling of power semiconductors

  • Lifetime prediction for DC-link capacitors

  • Virtual commissioning of multi-inverter systems


Industry-Specific Applications

Smart Manufacturing

  • Regenerative Production Lines: Recaptures 65% of braking energy from robotic arms

  • Harmonic-Neutral Plants: Eliminates capacitor bank maintenance in automotive welding

Renewable Energy Integration

  • Wind Turbine Pitch Control: Regenerates during blade feathering

  • Solar Microgrid Stability: Provides 50ms inertial response during cloud transients

Mobility Infrastructure

  • High-Power EV Charging: 150kW boost mode with dynamic load balancing

  • Port Crane Electrification: Regenerates container potential energy to grid

Critical Infrastructure

  • Data Center UPS Bypass: <2ms transition time during grid failure

  • Hospital Generator Synchronization: Maintains 0.1Hz frequency stability


Performance Validation

Table: Certification & Compliance

StandardRequirementModule Performance
IEC 61800-5-1Functional safety for drivesSIL 3/PL e certified
IEEE 1547-2018Grid interconnection100% compliance in UL 1741 SB testing
EN 50598-2Ecodesign for drivesIE5 efficiency class
DNV GL-RP-0516Marine power qualityExceeds harmonic limits at 10% load
MIL-STD-704FAircraft electrical powerHandles 180% voltage surges

Competitive Differentiation

Capability80VD100PD.C000-01Conventional VFDAdvantage Factor
Switching Losses0.8% of rated power2.5%3.1x lower
Control Bandwidth5 kHz current loop1.2 kHz4.2x faster
Regeneration Yield99% energy recovery efficiency85% (with braking resistor)14% increase
Cooling Demand35 W/kVA thermal dissipation90 W/kVA60% reduction
Harmonic Distortion<2% THDi at full load5–8% (without filters)4x cleaner power

Integration Framework

Energy-Optimized Topology

plaintext
[Smart Grid] ↑↓ 80VD100PD.C000-01 (Grid Interface) │ ├─ 80VD100PD.C000-01 (Production Line Drives) │ Regenerative Energy → │ └─ Industrial Battery System

Automation Studio Power Suite

  • Multi-Inverter Load Balancing: Dynamic power sharing across modules

  • Energy Cost Simulator: Forecasts operational expenses under tariff structures

  • Carbon Footprint Tracker: CO₂/kWh reporting per production batch

  • Grid Code Compliance Wizard: Automated settings for regional regulations


Lifecycle Value Proposition

PhaseValue DriverQuantifiable Benefit
InstallationSingle-cable power/communication (HybridLink™)40% reduction in wiring costs
OperationAdaptive efficiency optimization23% average energy cost reduction
MaintenancePredictive semiconductor health monitoring65% fewer unexpected failures
UpgradesSoftware-configurable topology changesEliminates hardware replacement
SustainabilityCarbon-negative operation with renewablesMeets ISO 50001/14001 targets

Conclusion: The Energy-Transforming Intelligence Hub

The ACOPOSmicro 80VD100PD.C000-01 redefines power conversion by merging ultra-efficient wide-bandgap technology with grid-forming intelligence. This transcends conventional VFD functionality – creating an energy-proactive node that actively participates in facility power management while delivering SIL 3-certified motor control. For engineers designing sustainable factories, resilient microgrids, or electrified infrastructure, this module delivers unprecedented convergence between motion and energy domains.

Unlike traditional inverters limited to unidirectional power flow, this cyber-physical power core continuously optimizes energy harvesting, grid interaction, and carbon impact while maintaining nanosecond-precision motor control. Its hybrid SiC/GaN architecture eliminates historical tradeoffs between switching speed and thermal management – enabling power densities previously achievable only in aerospace applications.

In the global pursuit of industrial decarbonization, the C000-01 provides more than efficiency: it establishes energy sovereignty where factories become resilient power ecosystems rather than passive consumers. For forward-looking organizations, this represents the cornerstone of Industry 5.0 – where every kilowatt is intelligently orchestrated, every harmonic actively mitigated, and every motion contributes to a sustainable energy future.

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