Micro Diameter PCD Engraving Cutter High Precision With MCD CVD Diamond Material

Micro-Diameter PCD Engraving Cutter

National Utility Model Patent

1. R&D Objective
Traditional tungsten steel tools (hardness ~55 HRC) suffer from rapid tip wear at cutting speeds above S20,000 RPM with F1000 mm/min feed rates, leading to:

Reduced cutting paths and burr formation

Increased part weight from material adhesion

Frequent tool breakage and replacements

Compromised design integrity due to excessive polishing

This Micro-Diameter PCD Cutter resolves these critical machining challenges through advanced diamond technology.

2. Features & Advantages

Material Innovation: Utilizes PCD/MCD/CVD superhard diamond composites

Hybrid Machining Protocol:

Roughing: PCD tools at S100,000 RPM & F3,000 mm/min

Finishing: MCD/CVD tools for mirror finishes (Ra0.1-0.5μm)

Ultra-Precision Tooling:

Diameter range: 0.1-1.0mm (straight/ball-nose configurations)

Platinum machining compatibility

Process Control: ±1mg weight consistency across 10,000+ CNC parts

3. Applications

High-speed roughing/finishing of gold, K-gold, and platinum

Precision micro-engraving for luxury jewelry

4. Tool Lifespan

PCD: 100x longer vs tungsten steel tools

MCD/CVD: Process-optimized cycles (technical consultation required)

Industry Validation: 97% user satisfaction in mass production

Shaper Diamond Technology Co., Ltd. was established in 2008 in Zhuzhou City, Hunan Province, China. Since its inception, the company has been dedicated to researching, developing, producing, and selling HPHT synthetic diamond and superhard material products. Over the years, Shaper Diamond has continuously invested in technology and equipment, enabling the company to achieve leading status in the industry.

Advantages:

1. Strong technical force: Shaper Diamond has a professional team composed of highly skilled technical experts. The company has also independently developed a number of patents related to HPHT synthetic diamond and superhard material production technology.
2. Advanced equipment: Shaper Diamond has invested heavily in advanced equipment and facilities to ensure high-quality production. The company's equipment includes high-pressure and high-temperature synthesis equipment, precision diamond sawing machines, and diamond polishing machines.
3. Strong product strength: Shaper Diamond's products have high wear resistance, high hardness, low friction coefficient, and other characteristics. The company's products are widely used in the fields of machinery, tooling, mining, and other industries.
4. Excellent reputation: Shaper Diamond has always adhered to the concept of quality first and integrity-based business. The company has won a good reputation from customers at home and abroad through its excellent product quality and excellent after-sales service.

The products cover sawing grade diamond, abrasive grade diamond, dressing and machining grade large single crystal diamond, and gemstone grade diamond.